Microscopic mechanisms of chloride ion influence on the initial corrosion behavior of 3 % Ni weathering steel

This study investigates the influence of chloride ion concentrations on the initial corrosion behavior and product evolution of 3 % Ni weathering steel, with a focus on understanding the limitations of nickel's corrosion resistance in high-chloride environments. Accelerated wet-dry cyclic corro...

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Bibliographic Details
Main Authors: Shu Chen, Zhe Zhang, Xin Mu, Ronghui Kou, Ying Yang, Yangtao Zhou
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425014541
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Summary:This study investigates the influence of chloride ion concentrations on the initial corrosion behavior and product evolution of 3 % Ni weathering steel, with a focus on understanding the limitations of nickel's corrosion resistance in high-chloride environments. Accelerated wet-dry cyclic corrosion tests were performed, and the results were analyzed using XRD, XPS, SEM, TEM, and first-principles calculations. The findings reveal that 3 % Ni weathering steel exhibits limited corrosion resistance during the initial stages, with corrosion products predominantly composed of non-protective γ-FeOOH and β-FeOOH. Nickel, initially uniformly distributed, was observed to localize within β-FeOOH regions but failed to form an effective protective layer. Computational results demonstrate that chloride ions significantly inhibit the transformation of γ-FeOOH to α-FeOOH, while the persistence of β-FeOOH is kinetically controlled. These mechanisms collectively weaken the corrosion resistance imparted by nickel. This study highlights the importance of initial corrosion behavior as a criterion for the rapid screening and design of weathering steels and provides valuable insights into improving their performance in marine environments.
ISSN:2238-7854