Research on flow testing and correction method for parallel multi-branch liquid cooling system

The flow testing of parallel multi-branch liquid cooling systems often yields inaccurate results, due to the resistance introduced by an additional flow meter connected and temperature changes of the liquid cooling medium during the testing process. In this paper, a novel flow testing and correction...

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Main Authors: WU Hui, HE Kai, LI Hua, KUANG Jia, LUO Qian
Format: Article
Language:zho
Published: Editorial Department of Electric Drive for Locomotives 2024-11-01
Series:机车电传动
Subjects:
Online Access:http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128X.2024.05.101
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author WU Hui
HE Kai
LI Hua
KUANG Jia
LUO Qian
author_facet WU Hui
HE Kai
LI Hua
KUANG Jia
LUO Qian
author_sort WU Hui
collection DOAJ
description The flow testing of parallel multi-branch liquid cooling systems often yields inaccurate results, due to the resistance introduced by an additional flow meter connected and temperature changes of the liquid cooling medium during the testing process. In this paper, a novel flow testing and correction method was proposed to address this issue. Based on the liquid cooling system of a specific traction converter used in EMU and locomotives, the accuracy of the proposed flow testing and correction method was verified, indicating a flow correction error within 4%. By building a digital model of the parallel multi-branch liquid cooling system for the traction converter, the influence of variables on the flow testing and correction method was studied, such as the temperatures of the liquid cooling medium and the numbers of disconnected branches. The results showed that the maximum deviation of flows measured by the flow testing tool reached 4.6%, when the cooling medium temperature changed by 20 ℃. Variations in the cooling medium temperature during the three testing rounds exhibited little effect on the flow correction method. Increasing the number of branches disconnected in the third testing round led to an improvement of the flow correction method, yielding a lower error. For the flow testing and correction method with multiple variables, the maximum error between the corrected results and real values was only 3.2%, which was consistent with the testing results. This further demonstrated the reliability of the flow correction method and its application potential in engineering practices.
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publisher Editorial Department of Electric Drive for Locomotives
record_format Article
series 机车电传动
spelling doaj-art-2b4c08eb5ad344d9911b6b601bb0b4792025-08-20T01:51:09ZzhoEditorial Department of Electric Drive for Locomotives机车电传动1000-128X2024-11-0111212082049020Research on flow testing and correction method for parallel multi-branch liquid cooling systemWU HuiHE KaiLI HuaKUANG JiaLUO QianThe flow testing of parallel multi-branch liquid cooling systems often yields inaccurate results, due to the resistance introduced by an additional flow meter connected and temperature changes of the liquid cooling medium during the testing process. In this paper, a novel flow testing and correction method was proposed to address this issue. Based on the liquid cooling system of a specific traction converter used in EMU and locomotives, the accuracy of the proposed flow testing and correction method was verified, indicating a flow correction error within 4%. By building a digital model of the parallel multi-branch liquid cooling system for the traction converter, the influence of variables on the flow testing and correction method was studied, such as the temperatures of the liquid cooling medium and the numbers of disconnected branches. The results showed that the maximum deviation of flows measured by the flow testing tool reached 4.6%, when the cooling medium temperature changed by 20 ℃. Variations in the cooling medium temperature during the three testing rounds exhibited little effect on the flow correction method. Increasing the number of branches disconnected in the third testing round led to an improvement of the flow correction method, yielding a lower error. For the flow testing and correction method with multiple variables, the maximum error between the corrected results and real values was only 3.2%, which was consistent with the testing results. This further demonstrated the reliability of the flow correction method and its application potential in engineering practices.http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128X.2024.05.101multi-branchliquid coolingsimulationflow testingflow correction
spellingShingle WU Hui
HE Kai
LI Hua
KUANG Jia
LUO Qian
Research on flow testing and correction method for parallel multi-branch liquid cooling system
机车电传动
multi-branch
liquid cooling
simulation
flow testing
flow correction
title Research on flow testing and correction method for parallel multi-branch liquid cooling system
title_full Research on flow testing and correction method for parallel multi-branch liquid cooling system
title_fullStr Research on flow testing and correction method for parallel multi-branch liquid cooling system
title_full_unstemmed Research on flow testing and correction method for parallel multi-branch liquid cooling system
title_short Research on flow testing and correction method for parallel multi-branch liquid cooling system
title_sort research on flow testing and correction method for parallel multi branch liquid cooling system
topic multi-branch
liquid cooling
simulation
flow testing
flow correction
url http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128X.2024.05.101
work_keys_str_mv AT wuhui researchonflowtestingandcorrectionmethodforparallelmultibranchliquidcoolingsystem
AT hekai researchonflowtestingandcorrectionmethodforparallelmultibranchliquidcoolingsystem
AT lihua researchonflowtestingandcorrectionmethodforparallelmultibranchliquidcoolingsystem
AT kuangjia researchonflowtestingandcorrectionmethodforparallelmultibranchliquidcoolingsystem
AT luoqian researchonflowtestingandcorrectionmethodforparallelmultibranchliquidcoolingsystem