Design and parameter identification of the wireless torque test system for hybrid vehicles

ObjectiveIn complex road conditions, the dynamic accuracy of the torque generated by the actual running of the vehicle is poor in the traditional bench test, it is difficult to simulate the real driving state, and the real car test has problems such as narrow space, large vibration and bad environme...

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Main Authors: LI Jie, ZHOU Yijian, GENG Chong, PANG Jinlu
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2025-04-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.04.013
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author LI Jie
ZHOU Yijian
GENG Chong
PANG Jinlu
author_facet LI Jie
ZHOU Yijian
GENG Chong
PANG Jinlu
author_sort LI Jie
collection DOAJ
description ObjectiveIn complex road conditions, the dynamic accuracy of the torque generated by the actual running of the vehicle is poor in the traditional bench test, it is difficult to simulate the real driving state, and the real car test has problems such as narrow space, large vibration and bad environment. To solve this problem, an innovative embedded torque test system based on the wireless technology was designed.MethodsConsidering the internal spatial structure of the vehicle transmission system, a rotor-stator system was established based on the telemetry technology. A modular customized design was implemented for the test subject, resulting in a test system with strong dynamic performance and excellent anti-interference capability. Road tests were conducted to obtain the real vehicle torque and speed data. System identification method was employed for the iterative analysis of the test data, yielding a 6th-order identification value and establishing a torque identification model.ResultsThe calibration linearity of the test system reaches 0.703%, demonstrating small linear error and high accuracy. The root mean square error of the identification model is 1.678 5. Under three dynamic conditions—rapid acceleration, gradual acceleration, and emergency braking, the maximum model errors are 8.456 9 N·m, 1.78 N·m, and 5.4 N·m respectively, with average relative errors within 4%. These results validate the reliability of the test data and provide an effective data foundation for the accurate torque model prediction.
format Article
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institution OA Journals
issn 1004-2539
language zho
publishDate 2025-04-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-2b222e15f4744e25a8eb353be3b242ec2025-08-20T02:16:01ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392025-04-0149939955408682Design and parameter identification of the wireless torque test system for hybrid vehiclesLI JieZHOU YijianGENG ChongPANG JinluObjectiveIn complex road conditions, the dynamic accuracy of the torque generated by the actual running of the vehicle is poor in the traditional bench test, it is difficult to simulate the real driving state, and the real car test has problems such as narrow space, large vibration and bad environment. To solve this problem, an innovative embedded torque test system based on the wireless technology was designed.MethodsConsidering the internal spatial structure of the vehicle transmission system, a rotor-stator system was established based on the telemetry technology. A modular customized design was implemented for the test subject, resulting in a test system with strong dynamic performance and excellent anti-interference capability. Road tests were conducted to obtain the real vehicle torque and speed data. System identification method was employed for the iterative analysis of the test data, yielding a 6th-order identification value and establishing a torque identification model.ResultsThe calibration linearity of the test system reaches 0.703%, demonstrating small linear error and high accuracy. The root mean square error of the identification model is 1.678 5. Under three dynamic conditions—rapid acceleration, gradual acceleration, and emergency braking, the maximum model errors are 8.456 9 N·m, 1.78 N·m, and 5.4 N·m respectively, with average relative errors within 4%. These results validate the reliability of the test data and provide an effective data foundation for the accurate torque model prediction.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.04.013HybridDynamic torqueWireless testingSystem identification methodAccurate forecasting
spellingShingle LI Jie
ZHOU Yijian
GENG Chong
PANG Jinlu
Design and parameter identification of the wireless torque test system for hybrid vehicles
Jixie chuandong
Hybrid
Dynamic torque
Wireless testing
System identification method
Accurate forecasting
title Design and parameter identification of the wireless torque test system for hybrid vehicles
title_full Design and parameter identification of the wireless torque test system for hybrid vehicles
title_fullStr Design and parameter identification of the wireless torque test system for hybrid vehicles
title_full_unstemmed Design and parameter identification of the wireless torque test system for hybrid vehicles
title_short Design and parameter identification of the wireless torque test system for hybrid vehicles
title_sort design and parameter identification of the wireless torque test system for hybrid vehicles
topic Hybrid
Dynamic torque
Wireless testing
System identification method
Accurate forecasting
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.04.013
work_keys_str_mv AT lijie designandparameteridentificationofthewirelesstorquetestsystemforhybridvehicles
AT zhouyijian designandparameteridentificationofthewirelesstorquetestsystemforhybridvehicles
AT gengchong designandparameteridentificationofthewirelesstorquetestsystemforhybridvehicles
AT pangjinlu designandparameteridentificationofthewirelesstorquetestsystemforhybridvehicles