Apparatus and process for energy self-sustainable and high-yield conversion of acid gases (H2S and CO2) into syngas

H2S and CO2 are two well-known emissions with cumbersome management and not yet established bulk utilization plans. The invention converts H2S and CO2 in syngas and, as the only by-products, elemental sulphur and water by means of a dedicated (i) Regenerative Thermal Reactor (RTR) and (ii) Acid Gas...

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Main Authors: Massimo Barbieri, Flavio Manenti
Format: Article
Language:English
Published: Elsevier 2021-01-01
Series:Invention Disclosure
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Online Access:http://www.sciencedirect.com/science/article/pii/S277244412100001X
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author Massimo Barbieri
Flavio Manenti
author_facet Massimo Barbieri
Flavio Manenti
author_sort Massimo Barbieri
collection DOAJ
description H2S and CO2 are two well-known emissions with cumbersome management and not yet established bulk utilization plans. The invention converts H2S and CO2 in syngas and, as the only by-products, elemental sulphur and water by means of a dedicated (i) Regenerative Thermal Reactor (RTR) and (ii) Acid Gas to syngas (AG2S) process layout thanks to the overall reaction: 2 H2S + CO2 = H2 + CO + S2 + H2O. The reaction is globally endothermic, but it can energetically supplied in situ thanks to a minor injection of oxygen/air. The oxygen injection generates the exothermic reaction S + O2 = SO2 in an appropriate amount so as to achieve and preserve the optimal conversion temperature. The SO2 generated for energy sustainability is therefore converted within the process layout. The once-through conversion is 75%v for the H2S and 50%v for the CO2. The unreacted reactants are split from the syngas and by-products and recycled upstream for complete conversion. The invention is the first process utilizing no sources, neither bio nor fossil, but only emissions to generate syngas and, hence, hydrogen. Two moles of syngas are obtained every three moles of emissions, also achieving the total neutralization of H2S and a relevant cut of CO2. Technology development has reached out the industrialization level. The laboratory testing has been developed in Politecnico di Milano, at the facilities of the Center for Sustainable Process Engineering Research (SuPER); the bench-scale tests have been exerted at the Sotacarbo Sustainable Energy Center SpA facilities and the industrial application is just started at Itelyum Regeneration srl, an ecorefinery for exhausted oil recovery.
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spelling doaj-art-2ad82117697f4178bedb1a13b720c42d2025-08-20T02:19:22ZengElsevierInvention Disclosure2772-44412021-01-01110000110.1016/j.inv.2021.100001Apparatus and process for energy self-sustainable and high-yield conversion of acid gases (H2S and CO2) into syngasMassimo Barbieri0Flavio Manenti1Politecnico di Milano, Technology Transfer Office, Piazza Leonardo da Vinci 32, Milano 20133, ItalyPolitecnico di Milano, CMIC Department “Giulio Natta”, Centre for Sustainable Process Engineering Research (SuPER), Piazza Leonardo da Vinci 32, Milano 20133, Italy; Corresponding author.H2S and CO2 are two well-known emissions with cumbersome management and not yet established bulk utilization plans. The invention converts H2S and CO2 in syngas and, as the only by-products, elemental sulphur and water by means of a dedicated (i) Regenerative Thermal Reactor (RTR) and (ii) Acid Gas to syngas (AG2S) process layout thanks to the overall reaction: 2 H2S + CO2 = H2 + CO + S2 + H2O. The reaction is globally endothermic, but it can energetically supplied in situ thanks to a minor injection of oxygen/air. The oxygen injection generates the exothermic reaction S + O2 = SO2 in an appropriate amount so as to achieve and preserve the optimal conversion temperature. The SO2 generated for energy sustainability is therefore converted within the process layout. The once-through conversion is 75%v for the H2S and 50%v for the CO2. The unreacted reactants are split from the syngas and by-products and recycled upstream for complete conversion. The invention is the first process utilizing no sources, neither bio nor fossil, but only emissions to generate syngas and, hence, hydrogen. Two moles of syngas are obtained every three moles of emissions, also achieving the total neutralization of H2S and a relevant cut of CO2. Technology development has reached out the industrialization level. The laboratory testing has been developed in Politecnico di Milano, at the facilities of the Center for Sustainable Process Engineering Research (SuPER); the bench-scale tests have been exerted at the Sotacarbo Sustainable Energy Center SpA facilities and the industrial application is just started at Itelyum Regeneration srl, an ecorefinery for exhausted oil recovery.http://www.sciencedirect.com/science/article/pii/S277244412100001XSyngasHydrogenAcid gasCO2 utilizationEmissions to syngasEmissions to chemicals
spellingShingle Massimo Barbieri
Flavio Manenti
Apparatus and process for energy self-sustainable and high-yield conversion of acid gases (H2S and CO2) into syngas
Invention Disclosure
Syngas
Hydrogen
Acid gas
CO2 utilization
Emissions to syngas
Emissions to chemicals
title Apparatus and process for energy self-sustainable and high-yield conversion of acid gases (H2S and CO2) into syngas
title_full Apparatus and process for energy self-sustainable and high-yield conversion of acid gases (H2S and CO2) into syngas
title_fullStr Apparatus and process for energy self-sustainable and high-yield conversion of acid gases (H2S and CO2) into syngas
title_full_unstemmed Apparatus and process for energy self-sustainable and high-yield conversion of acid gases (H2S and CO2) into syngas
title_short Apparatus and process for energy self-sustainable and high-yield conversion of acid gases (H2S and CO2) into syngas
title_sort apparatus and process for energy self sustainable and high yield conversion of acid gases h2s and co2 into syngas
topic Syngas
Hydrogen
Acid gas
CO2 utilization
Emissions to syngas
Emissions to chemicals
url http://www.sciencedirect.com/science/article/pii/S277244412100001X
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AT flaviomanenti apparatusandprocessforenergyselfsustainableandhighyieldconversionofacidgasesh2sandco2intosyngas