Approaches to reduce cost and environmental impacts of UHPC production: A review

Ultra-High Performance Concrete (UHPC) is a special fibre-reinforced concrete with ultra-high compressive strength, high flexural strength, excellent toughness and durability. Typically, UHPC is formulated from Portland cement (PC), supplementary cementitious materials (SCMs), fine aggregates, fibre...

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Main Authors: Xiao (Arling) Zhao, Behzad Nematollahi, Mehdi Chougan, Jianzhuang Xiao
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525004425
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author Xiao (Arling) Zhao
Behzad Nematollahi
Mehdi Chougan
Jianzhuang Xiao
author_facet Xiao (Arling) Zhao
Behzad Nematollahi
Mehdi Chougan
Jianzhuang Xiao
author_sort Xiao (Arling) Zhao
collection DOAJ
description Ultra-High Performance Concrete (UHPC) is a special fibre-reinforced concrete with ultra-high compressive strength, high flexural strength, excellent toughness and durability. Typically, UHPC is formulated from Portland cement (PC), supplementary cementitious materials (SCMs), fine aggregates, fibres, water and admixtures. However, the current widespread application of UHPC is hampered by two major problems, i.e., high cost and high environmental impacts associated with UHPC production. To address these issues, this study provides a comprehensive review of approaches to reduce the cost and environmental impacts of UHPC production. The main approach discussed in detail is the substitution of PC with geopolymer as a sustainable PC-less binder to develop ultra-high performance geopolymer concrete (UHPGC). The other approaches covered in this article include the use of limestone calcined clay cement (LC3) as a substitute for PC, the incorporation of recycled fibres in place of manufactured fibres, the utilisation of recycled fine aggregates as alternatives to natural sand, and the application of recycled agricultural and industrial wastes as replacements for the commonly used SCMs (i.e., silica fume, fly ash, and ground granulated blast furnace slag). Additionally, incorporating natural/recycled coarse aggregates into the production of UHPC can further reduce the material's cost and carbon emissions. The recommendations for future research are also highlighted for each strategy. The findings of this up-to-date article offer valuable insights for developing a more cost-effective and environmentally friendly UHPC, thereby facilitating its wider application in the construction industry.11 The author Behzad Nematollahi is a guest editor of this journal. In accordance with policy, Behzad Nematollahi was blinded to the entire peer review process.
format Article
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spelling doaj-art-29de6e464cfe4bdca3c418792191ecaa2025-08-20T03:52:38ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e0464410.1016/j.cscm.2025.e04644Approaches to reduce cost and environmental impacts of UHPC production: A reviewXiao (Arling) Zhao0Behzad Nematollahi1Mehdi Chougan2Jianzhuang Xiao3School of Mechanical, Aerospace and Civil Engineering, The University of Sheffield, Sheffield S1 3JD, UKSchool of Mechanical, Aerospace and Civil Engineering, The University of Sheffield, Sheffield S1 3JD, UK; Corresponding author.School of Mechanical, Aerospace and Civil Engineering, The University of Sheffield, Sheffield S1 3JD, UKCollege of Civil Engineering, Tongji University, Shanghai 200092, China; Institute of Science and Technology for Carbon Peak & Neutrality, Guangxi University, Nanning 530004, ChinaUltra-High Performance Concrete (UHPC) is a special fibre-reinforced concrete with ultra-high compressive strength, high flexural strength, excellent toughness and durability. Typically, UHPC is formulated from Portland cement (PC), supplementary cementitious materials (SCMs), fine aggregates, fibres, water and admixtures. However, the current widespread application of UHPC is hampered by two major problems, i.e., high cost and high environmental impacts associated with UHPC production. To address these issues, this study provides a comprehensive review of approaches to reduce the cost and environmental impacts of UHPC production. The main approach discussed in detail is the substitution of PC with geopolymer as a sustainable PC-less binder to develop ultra-high performance geopolymer concrete (UHPGC). The other approaches covered in this article include the use of limestone calcined clay cement (LC3) as a substitute for PC, the incorporation of recycled fibres in place of manufactured fibres, the utilisation of recycled fine aggregates as alternatives to natural sand, and the application of recycled agricultural and industrial wastes as replacements for the commonly used SCMs (i.e., silica fume, fly ash, and ground granulated blast furnace slag). Additionally, incorporating natural/recycled coarse aggregates into the production of UHPC can further reduce the material's cost and carbon emissions. The recommendations for future research are also highlighted for each strategy. The findings of this up-to-date article offer valuable insights for developing a more cost-effective and environmentally friendly UHPC, thereby facilitating its wider application in the construction industry.11 The author Behzad Nematollahi is a guest editor of this journal. In accordance with policy, Behzad Nematollahi was blinded to the entire peer review process.http://www.sciencedirect.com/science/article/pii/S2214509525004425Ultra-High Performance ConcreteUltra-high performance geopolymer concreteRecycled fibresRecycled aggregatesLimestone calcined clay cementCost analysis
spellingShingle Xiao (Arling) Zhao
Behzad Nematollahi
Mehdi Chougan
Jianzhuang Xiao
Approaches to reduce cost and environmental impacts of UHPC production: A review
Case Studies in Construction Materials
Ultra-High Performance Concrete
Ultra-high performance geopolymer concrete
Recycled fibres
Recycled aggregates
Limestone calcined clay cement
Cost analysis
title Approaches to reduce cost and environmental impacts of UHPC production: A review
title_full Approaches to reduce cost and environmental impacts of UHPC production: A review
title_fullStr Approaches to reduce cost and environmental impacts of UHPC production: A review
title_full_unstemmed Approaches to reduce cost and environmental impacts of UHPC production: A review
title_short Approaches to reduce cost and environmental impacts of UHPC production: A review
title_sort approaches to reduce cost and environmental impacts of uhpc production a review
topic Ultra-High Performance Concrete
Ultra-high performance geopolymer concrete
Recycled fibres
Recycled aggregates
Limestone calcined clay cement
Cost analysis
url http://www.sciencedirect.com/science/article/pii/S2214509525004425
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AT behzadnematollahi approachestoreducecostandenvironmentalimpactsofuhpcproductionareview
AT mehdichougan approachestoreducecostandenvironmentalimpactsofuhpcproductionareview
AT jianzhuangxiao approachestoreducecostandenvironmentalimpactsofuhpcproductionareview