A microfluidic technique for the continuous synthesis of monodisperse silica supraparticles

Supraparticles, which comprise assemblies of primary micro/nanoparticles, have attracted significant attention in various fields, including catalysis, biotechnology, energy production, and photonics. This study reports the continuous synthesis of monodisperse silica supraparticles by a two-stage mic...

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Main Authors: Toshimitsu Kanai, Tomoyuki Fujisaki, Yuka Yokoyama
Format: Article
Language:English
Published: Taylor & Francis Group 2025-02-01
Series:Journal of Asian Ceramic Societies
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/21870764.2025.2463161
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author Toshimitsu Kanai
Tomoyuki Fujisaki
Yuka Yokoyama
author_facet Toshimitsu Kanai
Tomoyuki Fujisaki
Yuka Yokoyama
author_sort Toshimitsu Kanai
collection DOAJ
description Supraparticles, which comprise assemblies of primary micro/nanoparticles, have attracted significant attention in various fields, including catalysis, biotechnology, energy production, and photonics. This study reports the continuous synthesis of monodisperse silica supraparticles by a two-stage microfluidic technique. First, the liquid materials (sodium silicate solution and silicone oil with a surfactant) are injected into a flow-focusing microfluidic device to generate monodisperse droplets of the sodium silicate solution in the oil phase. The droplet-containing oil phase is then transferred to a two-phase parallel-flow microfluidic device along with the simultaneous injection of ethanol. During the parallel flow of the oil phase and ethanol, ethanol diffuses to the sodium silicate solution droplets, wherein the dissolved sodium silicate undergoes a dehydration–condensation reaction with ethanol to generate monodisperse silica supraparticles. The developed method facilitates the continuous production of monodisperse silica supraparticles, which could expedite industrial and academic research on such systems.
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institution Kabale University
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series Journal of Asian Ceramic Societies
spelling doaj-art-29068ce837014da4a09d8e709da02efa2025-02-06T06:24:50ZengTaylor & Francis GroupJournal of Asian Ceramic Societies2187-07642025-02-011610.1080/21870764.2025.2463161A microfluidic technique for the continuous synthesis of monodisperse silica supraparticlesToshimitsu Kanai0Tomoyuki Fujisaki1Yuka Yokoyama2Graduate School of Engineering Science, Yokohama National University, Yokohama, Kanagawa, JapanGraduate School of Engineering Science, Yokohama National University, Yokohama, Kanagawa, JapanGraduate School of Engineering Science, Yokohama National University, Yokohama, Kanagawa, JapanSupraparticles, which comprise assemblies of primary micro/nanoparticles, have attracted significant attention in various fields, including catalysis, biotechnology, energy production, and photonics. This study reports the continuous synthesis of monodisperse silica supraparticles by a two-stage microfluidic technique. First, the liquid materials (sodium silicate solution and silicone oil with a surfactant) are injected into a flow-focusing microfluidic device to generate monodisperse droplets of the sodium silicate solution in the oil phase. The droplet-containing oil phase is then transferred to a two-phase parallel-flow microfluidic device along with the simultaneous injection of ethanol. During the parallel flow of the oil phase and ethanol, ethanol diffuses to the sodium silicate solution droplets, wherein the dissolved sodium silicate undergoes a dehydration–condensation reaction with ethanol to generate monodisperse silica supraparticles. The developed method facilitates the continuous production of monodisperse silica supraparticles, which could expedite industrial and academic research on such systems.https://www.tandfonline.com/doi/10.1080/21870764.2025.2463161Microfluidic devicessupraparticlessilicaemulsionsmonodispersity
spellingShingle Toshimitsu Kanai
Tomoyuki Fujisaki
Yuka Yokoyama
A microfluidic technique for the continuous synthesis of monodisperse silica supraparticles
Journal of Asian Ceramic Societies
Microfluidic devices
supraparticles
silica
emulsions
monodispersity
title A microfluidic technique for the continuous synthesis of monodisperse silica supraparticles
title_full A microfluidic technique for the continuous synthesis of monodisperse silica supraparticles
title_fullStr A microfluidic technique for the continuous synthesis of monodisperse silica supraparticles
title_full_unstemmed A microfluidic technique for the continuous synthesis of monodisperse silica supraparticles
title_short A microfluidic technique for the continuous synthesis of monodisperse silica supraparticles
title_sort microfluidic technique for the continuous synthesis of monodisperse silica supraparticles
topic Microfluidic devices
supraparticles
silica
emulsions
monodispersity
url https://www.tandfonline.com/doi/10.1080/21870764.2025.2463161
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