Characterization of Porosity and Copper Infiltration Mechanism in Sintered Steel via Computed Tomography

This study employs CT non-destructive detection to quantitatively analyze the pore structure of sintered steel and investigate copper infiltration mechanisms. As density increases from 6.55 to 6.95 g/cm<sup>3</sup>, pore characteristics exhibit significant changes: pore quantity initiall...

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Main Authors: Pengcheng Lin, Linshan Wang, Shuanghua Liang, Xuebing Liang, Qiang Hu, Limin Wang, Xuanhui Qu
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/15/6/635
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author Pengcheng Lin
Linshan Wang
Shuanghua Liang
Xuebing Liang
Qiang Hu
Limin Wang
Xuanhui Qu
author_facet Pengcheng Lin
Linshan Wang
Shuanghua Liang
Xuebing Liang
Qiang Hu
Limin Wang
Xuanhui Qu
author_sort Pengcheng Lin
collection DOAJ
description This study employs CT non-destructive detection to quantitatively analyze the pore structure of sintered steel and investigate copper infiltration mechanisms. As density increases from 6.55 to 6.95 g/cm<sup>3</sup>, pore characteristics exhibit significant changes: pore quantity initially increases then decreases, while average pore size monotonically reduces from 35.7 to 17.2 μm. Copper infiltration dramatically transforms the material’s porosity, characterized by reduced pore count, decreased distribution uniformity, increased closed pore proportion, and morphological regularization. The infiltration process demonstrates selective filling, primarily governed by pore connectivity, size effect, and capillary forces. Molten copper preferentially penetrates high-connectivity networks, prioritizing irregular angular regions. Medium-sized pores (10.52–23.76 μm) with optimal connectivity are predominantly filled. At 6.75 g/cm<sup>3</sup>, an optimal balance between pore quantity, size, and connectivity facilitates uniform copper infiltration.
format Article
id doaj-art-2838ed036d7b44069c9bcceb01b2ea7f
institution Kabale University
issn 2075-4701
language English
publishDate 2025-06-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj-art-2838ed036d7b44069c9bcceb01b2ea7f2025-08-20T03:29:43ZengMDPI AGMetals2075-47012025-06-0115663510.3390/met15060635Characterization of Porosity and Copper Infiltration Mechanism in Sintered Steel via Computed TomographyPengcheng Lin0Linshan Wang1Shuanghua Liang2Xuebing Liang3Qiang Hu4Limin Wang5Xuanhui Qu6Metal Powder Materials Industrial Technology Research Institute of GRINM, Beijing 101407, ChinaMetal Powder Materials Industrial Technology Research Institute of GRINM, Beijing 101407, ChinaMetal Powder Materials Industrial Technology Research Institute of GRINM, Beijing 101407, ChinaMetal Powder Materials Industrial Technology Research Institute of GRINM, Beijing 101407, ChinaMetal Powder Materials Industrial Technology Research Institute of GRINM, Beijing 101407, ChinaMetal Powder Materials Industrial Technology Research Institute of GRINM, Beijing 101407, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, ChinaThis study employs CT non-destructive detection to quantitatively analyze the pore structure of sintered steel and investigate copper infiltration mechanisms. As density increases from 6.55 to 6.95 g/cm<sup>3</sup>, pore characteristics exhibit significant changes: pore quantity initially increases then decreases, while average pore size monotonically reduces from 35.7 to 17.2 μm. Copper infiltration dramatically transforms the material’s porosity, characterized by reduced pore count, decreased distribution uniformity, increased closed pore proportion, and morphological regularization. The infiltration process demonstrates selective filling, primarily governed by pore connectivity, size effect, and capillary forces. Molten copper preferentially penetrates high-connectivity networks, prioritizing irregular angular regions. Medium-sized pores (10.52–23.76 μm) with optimal connectivity are predominantly filled. At 6.75 g/cm<sup>3</sup>, an optimal balance between pore quantity, size, and connectivity facilitates uniform copper infiltration.https://www.mdpi.com/2075-4701/15/6/635powder metallurgysintered steelpore structuretortuositycapillary number
spellingShingle Pengcheng Lin
Linshan Wang
Shuanghua Liang
Xuebing Liang
Qiang Hu
Limin Wang
Xuanhui Qu
Characterization of Porosity and Copper Infiltration Mechanism in Sintered Steel via Computed Tomography
Metals
powder metallurgy
sintered steel
pore structure
tortuosity
capillary number
title Characterization of Porosity and Copper Infiltration Mechanism in Sintered Steel via Computed Tomography
title_full Characterization of Porosity and Copper Infiltration Mechanism in Sintered Steel via Computed Tomography
title_fullStr Characterization of Porosity and Copper Infiltration Mechanism in Sintered Steel via Computed Tomography
title_full_unstemmed Characterization of Porosity and Copper Infiltration Mechanism in Sintered Steel via Computed Tomography
title_short Characterization of Porosity and Copper Infiltration Mechanism in Sintered Steel via Computed Tomography
title_sort characterization of porosity and copper infiltration mechanism in sintered steel via computed tomography
topic powder metallurgy
sintered steel
pore structure
tortuosity
capillary number
url https://www.mdpi.com/2075-4701/15/6/635
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AT shuanghualiang characterizationofporosityandcopperinfiltrationmechanisminsinteredsteelviacomputedtomography
AT xuebingliang characterizationofporosityandcopperinfiltrationmechanisminsinteredsteelviacomputedtomography
AT qianghu characterizationofporosityandcopperinfiltrationmechanisminsinteredsteelviacomputedtomography
AT liminwang characterizationofporosityandcopperinfiltrationmechanisminsinteredsteelviacomputedtomography
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