Study of the Influence of Nanoparticle Reinforcement on the Mechanical and Tribological Performance of Aluminum Matrix Composites—A Review

This study investigates the influence of nano-sized reinforcements on aluminum matrix composites’ mechanical and tribological properties. Microstructural analysis revealed that introducing nanoparticles led to grain refinement, reducing the grain size from 129.7 μm to 41.3 μm with 2 wt.% TiO<sub&...

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Main Authors: Varun Singhal, Daksh Shelly, Abhishek Saxena, Rahul Gupta, Vipin Kumar Verma, Appurva Jain
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Lubricants
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Online Access:https://www.mdpi.com/2075-4442/13/2/93
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author Varun Singhal
Daksh Shelly
Abhishek Saxena
Rahul Gupta
Vipin Kumar Verma
Appurva Jain
author_facet Varun Singhal
Daksh Shelly
Abhishek Saxena
Rahul Gupta
Vipin Kumar Verma
Appurva Jain
author_sort Varun Singhal
collection DOAJ
description This study investigates the influence of nano-sized reinforcements on aluminum matrix composites’ mechanical and tribological properties. Microstructural analysis revealed that introducing nanoparticles led to grain refinement, reducing the grain size from 129.7 μm to 41.3 μm with 2 wt.% TiO<sub>2</sub> addition. Furthermore, ultrasonic-assisted squeeze casting of AA6061 composites reinforced with TiO<sub>2</sub> and Al<sub>2</sub>O<sub>3</sub> resulted in a 52% decrease in grain size, demonstrating nano-reinforcements’ effectiveness in refining the matrix structure. Despite these advantages, the high surface energy of nanoparticles causes agglomeration, which can undermine composite performance. However, ultrasonic-assisted stir casting reduced agglomeration by approximately 80% compared to conventional stir casting, and cold isostatic pressing improved dispersion uniformity by 27%. The incorporation of nano-reinforcements such as SiC, Al<sub>2</sub>O<sub>3</sub>, and TiC significantly enhanced the material properties, with hardness increasing by ~30% and ultimate tensile strength improving by ~80% compared to pure Al. The hardness of nano-reinforced composites substantially rose from 83 HV (pure Al) to 117 HV with 1.0 vol.% CNT reinforcement. Additionally, TiC-reinforced AA7075 composites improved hardness from 94.41 HB to 277.55 HB after 10 h of milling, indicating a nearly threefold increase. The wear resistance of Al-Si alloys was notably improved, with wear rates reduced by up to 52%, while the coefficient of friction decreased by 20–40% with the incorporation of graphene and CNT reinforcements. These findings highlight the potential of nano-reinforcements in significantly improving the mechanical and tribological performance of n-AMCs, making them suitable for high-performance applications in aerospace, automotive, and structural industries.
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spelling doaj-art-283374dbffda4dba92103f8661f8ae642025-08-20T03:12:15ZengMDPI AGLubricants2075-44422025-02-011329310.3390/lubricants13020093Study of the Influence of Nanoparticle Reinforcement on the Mechanical and Tribological Performance of Aluminum Matrix Composites—A ReviewVarun Singhal0Daksh Shelly1Abhishek Saxena2Rahul Gupta3Vipin Kumar Verma4Appurva Jain5Department of Mechanical Engineering, GLA University, Mathura 281406, Uttar Pradesh, IndiaMechanical Engineering Department, Thapar Institute of Engineering and Technology, Patiala 147004, Punjab, IndiaDepartment of Mechanical Engineering, ABES Engineering College, Ghaziabad 201009, Uttar Pradesh, IndiaMetallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai 400076, Maharashtra, IndiaDepartment of Mathematics, SRM Institute of Science and Technology, Delhi-NCR Campus, Modinagar, Ghaziabad 201204, Uttar Pradesh, IndiaSchool of Engineering and Technology, K.R. Mangalam University, Gurugram 122001, Haryana, IndiaThis study investigates the influence of nano-sized reinforcements on aluminum matrix composites’ mechanical and tribological properties. Microstructural analysis revealed that introducing nanoparticles led to grain refinement, reducing the grain size from 129.7 μm to 41.3 μm with 2 wt.% TiO<sub>2</sub> addition. Furthermore, ultrasonic-assisted squeeze casting of AA6061 composites reinforced with TiO<sub>2</sub> and Al<sub>2</sub>O<sub>3</sub> resulted in a 52% decrease in grain size, demonstrating nano-reinforcements’ effectiveness in refining the matrix structure. Despite these advantages, the high surface energy of nanoparticles causes agglomeration, which can undermine composite performance. However, ultrasonic-assisted stir casting reduced agglomeration by approximately 80% compared to conventional stir casting, and cold isostatic pressing improved dispersion uniformity by 27%. The incorporation of nano-reinforcements such as SiC, Al<sub>2</sub>O<sub>3</sub>, and TiC significantly enhanced the material properties, with hardness increasing by ~30% and ultimate tensile strength improving by ~80% compared to pure Al. The hardness of nano-reinforced composites substantially rose from 83 HV (pure Al) to 117 HV with 1.0 vol.% CNT reinforcement. Additionally, TiC-reinforced AA7075 composites improved hardness from 94.41 HB to 277.55 HB after 10 h of milling, indicating a nearly threefold increase. The wear resistance of Al-Si alloys was notably improved, with wear rates reduced by up to 52%, while the coefficient of friction decreased by 20–40% with the incorporation of graphene and CNT reinforcements. These findings highlight the potential of nano-reinforcements in significantly improving the mechanical and tribological performance of n-AMCs, making them suitable for high-performance applications in aerospace, automotive, and structural industries.https://www.mdpi.com/2075-4442/13/2/93nano-aluminum metal matrix compositemechanical testingwearfriction
spellingShingle Varun Singhal
Daksh Shelly
Abhishek Saxena
Rahul Gupta
Vipin Kumar Verma
Appurva Jain
Study of the Influence of Nanoparticle Reinforcement on the Mechanical and Tribological Performance of Aluminum Matrix Composites—A Review
Lubricants
nano-aluminum metal matrix composite
mechanical testing
wear
friction
title Study of the Influence of Nanoparticle Reinforcement on the Mechanical and Tribological Performance of Aluminum Matrix Composites—A Review
title_full Study of the Influence of Nanoparticle Reinforcement on the Mechanical and Tribological Performance of Aluminum Matrix Composites—A Review
title_fullStr Study of the Influence of Nanoparticle Reinforcement on the Mechanical and Tribological Performance of Aluminum Matrix Composites—A Review
title_full_unstemmed Study of the Influence of Nanoparticle Reinforcement on the Mechanical and Tribological Performance of Aluminum Matrix Composites—A Review
title_short Study of the Influence of Nanoparticle Reinforcement on the Mechanical and Tribological Performance of Aluminum Matrix Composites—A Review
title_sort study of the influence of nanoparticle reinforcement on the mechanical and tribological performance of aluminum matrix composites a review
topic nano-aluminum metal matrix composite
mechanical testing
wear
friction
url https://www.mdpi.com/2075-4442/13/2/93
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