Optimized Design of an ECAP Die Using the Finite Element Method for Obtaining Nanostructured Materials

An alloy type A16060 was exposed to severe plastic deformation to study its reaction using the finite element method (FEM). To perform this, six different configurations were used in the design of the die’s channel for ECAP (equal channel angular pressing) to obtain nanostructure materials and to op...

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Main Authors: Patricia Ponce-Peña, Edgar López-Chipres, Edgar García-Sánchez, Miguel Angel Escobedo-Bretado, Brenda Xiomara Ochoa-Salazar, María Azucena González-Lozano
Format: Article
Language:English
Published: Wiley 2015-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2015/702548
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author Patricia Ponce-Peña
Edgar López-Chipres
Edgar García-Sánchez
Miguel Angel Escobedo-Bretado
Brenda Xiomara Ochoa-Salazar
María Azucena González-Lozano
author_facet Patricia Ponce-Peña
Edgar López-Chipres
Edgar García-Sánchez
Miguel Angel Escobedo-Bretado
Brenda Xiomara Ochoa-Salazar
María Azucena González-Lozano
author_sort Patricia Ponce-Peña
collection DOAJ
description An alloy type A16060 was exposed to severe plastic deformation to study its reaction using the finite element method (FEM). To perform this, six different configurations were used in the design of the die’s channel for ECAP (equal channel angular pressing) to obtain nanostructure materials and to optimize the process. Thanks to simulation performed with FEM, it is possible to study the homogeneity in the deformation due to the variation of conditions affecting directly the material being processed using the ECAP technique, such as the friction coefficient, extrusion speed, and mainly the die’s channel geometry being utilized in the ECAP process. Due to the tensile strain area being located mainly in the upper part of the deformed test cylinder (plastic deformation area) which increases the fracture and cracking tendency preventing the processing through ECAP the die being utilized was modified to eliminate the tensile strain area favoring the appearance of compressive stress which reduces the cracking tendency and the fracture of the sample being processed. The FEM analysis demonstrated that the strain state changed significantly from tension to compression when the modified die was used, facilitating the processing of the piece by ECAP.
format Article
id doaj-art-27f2db44010744278c2b2c98f6353812
institution Kabale University
issn 1687-8434
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language English
publishDate 2015-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-27f2db44010744278c2b2c98f63538122025-02-03T00:59:23ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422015-01-01201510.1155/2015/702548702548Optimized Design of an ECAP Die Using the Finite Element Method for Obtaining Nanostructured MaterialsPatricia Ponce-Peña0Edgar López-Chipres1Edgar García-Sánchez2Miguel Angel Escobedo-Bretado3Brenda Xiomara Ochoa-Salazar4María Azucena González-Lozano5Departamento de Ciencia de Materiales, Facultad de Ciencias Químicas, UJED, Avenida Veterinaria S/N, Circuito Universitario, 34120 Durango, DGO, MexicoDepartamento de Ciencia de Materiales, Facultad de Ciencias Químicas, UJED, Avenida Veterinaria S/N, Circuito Universitario, 34120 Durango, DGO, MexicoFacultad de Ingeniería Mecánica y Eléctrica, Universidad Autónoma de Nuevo León, Avenida Universidad, S/N, Ciudad Universitaria, 66451 San Nicolás de Los Garza, NL, MexicoDepartamento de Ciencia de Materiales, Facultad de Ciencias Químicas, UJED, Avenida Veterinaria S/N, Circuito Universitario, 34120 Durango, DGO, MexicoDepartamento de Ingeniería Ambiental, Facultad de Ciencias Forestales, UJED, Rio Papaloapan y Bulevar Durango, 34120 Durango, DGO, MexicoDepartamento de Ciencia de Materiales, Facultad de Ciencias Químicas, UJED, Avenida Veterinaria S/N, Circuito Universitario, 34120 Durango, DGO, MexicoAn alloy type A16060 was exposed to severe plastic deformation to study its reaction using the finite element method (FEM). To perform this, six different configurations were used in the design of the die’s channel for ECAP (equal channel angular pressing) to obtain nanostructure materials and to optimize the process. Thanks to simulation performed with FEM, it is possible to study the homogeneity in the deformation due to the variation of conditions affecting directly the material being processed using the ECAP technique, such as the friction coefficient, extrusion speed, and mainly the die’s channel geometry being utilized in the ECAP process. Due to the tensile strain area being located mainly in the upper part of the deformed test cylinder (plastic deformation area) which increases the fracture and cracking tendency preventing the processing through ECAP the die being utilized was modified to eliminate the tensile strain area favoring the appearance of compressive stress which reduces the cracking tendency and the fracture of the sample being processed. The FEM analysis demonstrated that the strain state changed significantly from tension to compression when the modified die was used, facilitating the processing of the piece by ECAP.http://dx.doi.org/10.1155/2015/702548
spellingShingle Patricia Ponce-Peña
Edgar López-Chipres
Edgar García-Sánchez
Miguel Angel Escobedo-Bretado
Brenda Xiomara Ochoa-Salazar
María Azucena González-Lozano
Optimized Design of an ECAP Die Using the Finite Element Method for Obtaining Nanostructured Materials
Advances in Materials Science and Engineering
title Optimized Design of an ECAP Die Using the Finite Element Method for Obtaining Nanostructured Materials
title_full Optimized Design of an ECAP Die Using the Finite Element Method for Obtaining Nanostructured Materials
title_fullStr Optimized Design of an ECAP Die Using the Finite Element Method for Obtaining Nanostructured Materials
title_full_unstemmed Optimized Design of an ECAP Die Using the Finite Element Method for Obtaining Nanostructured Materials
title_short Optimized Design of an ECAP Die Using the Finite Element Method for Obtaining Nanostructured Materials
title_sort optimized design of an ecap die using the finite element method for obtaining nanostructured materials
url http://dx.doi.org/10.1155/2015/702548
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