In situ stabilization of Cu+ for CO2 Electroreduction via Environmental-molecules-induced ZnO1-x shield

Abstract Electrochemical CO2-to-ethanol conversion is challenged by sluggish C-C coupling kinetics and wide products distribution. Although Cu+ has been demonstrated to enhance multi-carbon (C2+) formation, the stabilization of Cu+ under reduction conditions is difficult. Here, we report a hydrogen-...

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Main Authors: Fanxing Zhang, Ning Cao, Chentao Wang, Shengxiang Wang, Yi He, Yao Shi, Mi Yan, Ying Bao, Zhenglong Li, Pengfei Xie
Format: Article
Language:English
Published: Nature Portfolio 2025-07-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-61189-z
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author Fanxing Zhang
Ning Cao
Chentao Wang
Shengxiang Wang
Yi He
Yao Shi
Mi Yan
Ying Bao
Zhenglong Li
Pengfei Xie
author_facet Fanxing Zhang
Ning Cao
Chentao Wang
Shengxiang Wang
Yi He
Yao Shi
Mi Yan
Ying Bao
Zhenglong Li
Pengfei Xie
author_sort Fanxing Zhang
collection DOAJ
description Abstract Electrochemical CO2-to-ethanol conversion is challenged by sluggish C-C coupling kinetics and wide products distribution. Although Cu+ has been demonstrated to enhance multi-carbon (C2+) formation, the stabilization of Cu+ under reduction conditions is difficult. Here, we report a hydrogen-ethanol pretreatment strategy to obtain Cu nanoparticles covered by highly dispersed and disordered ZnO1-x clusters. Ethanol-induced ZnO1-x redispersion gives rise to abundant Cu+ on the subsurface. The optimal catalyst delivers a 73.0% ethanol Faradaic efficiency (FE) and 86.0% total C2+ FE at −0.9 V, with a 2.3 mmol cm−2 h−1 ethanol formation rate and single-pass ethanol yield of 18.0%. The catalyst also exhibits stability beyond 500 h, attributed to the stabilization of Cu+ by the ZnO1-x shield that requires a high energy barrier for lattice oxygen removal. In situ X-ray spectroscopy and calculations reveal a volcano relationship between Cu+ ratio in Cu species and ethanol FE. Optimal Cu+ density not only facilitates *OC-COH coupling but also optimizes the adsorption energy of *CH2CH2O on catalyst for ethanol electrosynthesis.
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spelling doaj-art-27c7c398d9b843e5b7329df079bca1162025-08-20T03:37:37ZengNature PortfolioNature Communications2041-17232025-07-0116111410.1038/s41467-025-61189-zIn situ stabilization of Cu+ for CO2 Electroreduction via Environmental-molecules-induced ZnO1-x shieldFanxing Zhang0Ning Cao1Chentao Wang2Shengxiang Wang3Yi He4Yao Shi5Mi Yan6Ying Bao7Zhenglong Li8Pengfei Xie9College of Chemical and Biological Engineering, Zhejiang UniversityCollege of Chemical and Biological Engineering, Zhejiang UniversityCollege of Chemical and Biological Engineering, Zhejiang UniversitySpallation Neutron Source Science CenterCollege of Chemical and Biological Engineering, Zhejiang UniversityCollege of Chemical and Biological Engineering, Zhejiang UniversitySchool of Materials Science and Engineering, Zhejiang UniversityDepartment of Chemistry, Western Washington UniversityInstitute of Zhejiang University-QuzhouCollege of Chemical and Biological Engineering, Zhejiang UniversityAbstract Electrochemical CO2-to-ethanol conversion is challenged by sluggish C-C coupling kinetics and wide products distribution. Although Cu+ has been demonstrated to enhance multi-carbon (C2+) formation, the stabilization of Cu+ under reduction conditions is difficult. Here, we report a hydrogen-ethanol pretreatment strategy to obtain Cu nanoparticles covered by highly dispersed and disordered ZnO1-x clusters. Ethanol-induced ZnO1-x redispersion gives rise to abundant Cu+ on the subsurface. The optimal catalyst delivers a 73.0% ethanol Faradaic efficiency (FE) and 86.0% total C2+ FE at −0.9 V, with a 2.3 mmol cm−2 h−1 ethanol formation rate and single-pass ethanol yield of 18.0%. The catalyst also exhibits stability beyond 500 h, attributed to the stabilization of Cu+ by the ZnO1-x shield that requires a high energy barrier for lattice oxygen removal. In situ X-ray spectroscopy and calculations reveal a volcano relationship between Cu+ ratio in Cu species and ethanol FE. Optimal Cu+ density not only facilitates *OC-COH coupling but also optimizes the adsorption energy of *CH2CH2O on catalyst for ethanol electrosynthesis.https://doi.org/10.1038/s41467-025-61189-z
spellingShingle Fanxing Zhang
Ning Cao
Chentao Wang
Shengxiang Wang
Yi He
Yao Shi
Mi Yan
Ying Bao
Zhenglong Li
Pengfei Xie
In situ stabilization of Cu+ for CO2 Electroreduction via Environmental-molecules-induced ZnO1-x shield
Nature Communications
title In situ stabilization of Cu+ for CO2 Electroreduction via Environmental-molecules-induced ZnO1-x shield
title_full In situ stabilization of Cu+ for CO2 Electroreduction via Environmental-molecules-induced ZnO1-x shield
title_fullStr In situ stabilization of Cu+ for CO2 Electroreduction via Environmental-molecules-induced ZnO1-x shield
title_full_unstemmed In situ stabilization of Cu+ for CO2 Electroreduction via Environmental-molecules-induced ZnO1-x shield
title_short In situ stabilization of Cu+ for CO2 Electroreduction via Environmental-molecules-induced ZnO1-x shield
title_sort in situ stabilization of cu for co2 electroreduction via environmental molecules induced zno1 x shield
url https://doi.org/10.1038/s41467-025-61189-z
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