Numeral simulation of droplet evaporation-atomization under hot air flow

In the field of cerium oxide preparation by spray pyrolysis, understanding the droplet atomization-evaporation process is an innovative and promising concept. The spray pyrolysis process offers significant advantages over conventional methods, promoting energy efficiency and environmental sustainabi...

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Main Authors: Chao Lv, Lu-Lu Zhang, Ning Wei, Xu-Xin Chen, Hong-Liang Zhao, Wei-Guang Hao
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Case Studies in Thermal Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X24017027
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author Chao Lv
Lu-Lu Zhang
Ning Wei
Xu-Xin Chen
Hong-Liang Zhao
Wei-Guang Hao
author_facet Chao Lv
Lu-Lu Zhang
Ning Wei
Xu-Xin Chen
Hong-Liang Zhao
Wei-Guang Hao
author_sort Chao Lv
collection DOAJ
description In the field of cerium oxide preparation by spray pyrolysis, understanding the droplet atomization-evaporation process is an innovative and promising concept. The spray pyrolysis process offers significant advantages over conventional methods, promoting energy efficiency and environmental sustainability by eliminating wastewater and exhaust gas emissions. Optimizing energy utilization to meet increasing demands is a critical focus. Moreover, the impact of hot air flow on droplets directly influences product morphology, thereby enhancing the high-value application of cerium oxide. Using FLUENT software, this study established a single droplet evaporation model and a coupling model for droplet atomization-evaporation during secondary atomization. The research explored the evaporation mechanism and microscopic changes occurring during droplet atomization. The research results indicate that increasing the ambient temperature, enhancing convective intensity, and changing the diameter accelerate the evaporation rate of the droplet, lead to more complete droplet fragmentation, and shorten both the evaporation lifetime and duration. The deformation process of the droplet in the hot airflow is not instantaneous, but rather a continuous energy transfer process. A distinct groove forms around the parent droplet and persists throughout the entire process. Additionally, investigating hot gas flow fragmentation positively impacts the efficient combustion of engine fuel.
format Article
id doaj-art-27b86e8fa2454436a9da50cd6db9400e
institution Kabale University
issn 2214-157X
language English
publishDate 2025-01-01
publisher Elsevier
record_format Article
series Case Studies in Thermal Engineering
spelling doaj-art-27b86e8fa2454436a9da50cd6db9400e2025-01-08T04:52:50ZengElsevierCase Studies in Thermal Engineering2214-157X2025-01-0165105671Numeral simulation of droplet evaporation-atomization under hot air flowChao Lv0Lu-Lu Zhang1Ning Wei2Xu-Xin Chen3Hong-Liang Zhao4Wei-Guang Hao5Key Laboratory of Vibration and Control of Aero-Propulsion System Ministry of Education, Northeastern University at Qinhuangdao, Qinhuangdao, 066004, China; Corresponding author.Key Laboratory of Vibration and Control of Aero-Propulsion System Ministry of Education, Northeastern University at Qinhuangdao, Qinhuangdao, 066004, ChinaKey Laboratory of Vibration and Control of Aero-Propulsion System Ministry of Education, Northeastern University at Qinhuangdao, Qinhuangdao, 066004, ChinaKey Laboratory of Vibration and Control of Aero-Propulsion System Ministry of Education, Northeastern University at Qinhuangdao, Qinhuangdao, 066004, ChinaCollege of Metallurgy and Ecological Engineering, University of Science and Technology Beijing, Beijing, 100083, China; Corresponding author.Key Laboratory of Vibration and Control of Aero-Propulsion System Ministry of Education, Northeastern University at Qinhuangdao, Qinhuangdao, 066004, ChinaIn the field of cerium oxide preparation by spray pyrolysis, understanding the droplet atomization-evaporation process is an innovative and promising concept. The spray pyrolysis process offers significant advantages over conventional methods, promoting energy efficiency and environmental sustainability by eliminating wastewater and exhaust gas emissions. Optimizing energy utilization to meet increasing demands is a critical focus. Moreover, the impact of hot air flow on droplets directly influences product morphology, thereby enhancing the high-value application of cerium oxide. Using FLUENT software, this study established a single droplet evaporation model and a coupling model for droplet atomization-evaporation during secondary atomization. The research explored the evaporation mechanism and microscopic changes occurring during droplet atomization. The research results indicate that increasing the ambient temperature, enhancing convective intensity, and changing the diameter accelerate the evaporation rate of the droplet, lead to more complete droplet fragmentation, and shorten both the evaporation lifetime and duration. The deformation process of the droplet in the hot airflow is not instantaneous, but rather a continuous energy transfer process. A distinct groove forms around the parent droplet and persists throughout the entire process. Additionally, investigating hot gas flow fragmentation positively impacts the efficient combustion of engine fuel.http://www.sciencedirect.com/science/article/pii/S2214157X24017027Hot air flowSingle dropletAtomizationEvaporationNumerical simulation
spellingShingle Chao Lv
Lu-Lu Zhang
Ning Wei
Xu-Xin Chen
Hong-Liang Zhao
Wei-Guang Hao
Numeral simulation of droplet evaporation-atomization under hot air flow
Case Studies in Thermal Engineering
Hot air flow
Single droplet
Atomization
Evaporation
Numerical simulation
title Numeral simulation of droplet evaporation-atomization under hot air flow
title_full Numeral simulation of droplet evaporation-atomization under hot air flow
title_fullStr Numeral simulation of droplet evaporation-atomization under hot air flow
title_full_unstemmed Numeral simulation of droplet evaporation-atomization under hot air flow
title_short Numeral simulation of droplet evaporation-atomization under hot air flow
title_sort numeral simulation of droplet evaporation atomization under hot air flow
topic Hot air flow
Single droplet
Atomization
Evaporation
Numerical simulation
url http://www.sciencedirect.com/science/article/pii/S2214157X24017027
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AT ningwei numeralsimulationofdropletevaporationatomizationunderhotairflow
AT xuxinchen numeralsimulationofdropletevaporationatomizationunderhotairflow
AT hongliangzhao numeralsimulationofdropletevaporationatomizationunderhotairflow
AT weiguanghao numeralsimulationofdropletevaporationatomizationunderhotairflow