FACS‐Sortable Triple Emulsion Picoreactors for Screening Reactions in Biphasic Environments

Abstract Biphasic environments can enable successful chemical reactions where any single solvent results in poor substrate solubility or poor catalyst reactivity. For screening biphasic reactions at high throughput, a platform based on microfluidic double emulsions can use widely available FACS (Flu...

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Main Authors: Samuel Thompson, Yanrong Zhang, Zijian Yang, Lisa Nichols, Polly M. Fordyce
Format: Article
Language:English
Published: Wiley-VCH 2025-02-01
Series:Advanced Materials Interfaces
Subjects:
Online Access:https://doi.org/10.1002/admi.202400403
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author Samuel Thompson
Yanrong Zhang
Zijian Yang
Lisa Nichols
Polly M. Fordyce
author_facet Samuel Thompson
Yanrong Zhang
Zijian Yang
Lisa Nichols
Polly M. Fordyce
author_sort Samuel Thompson
collection DOAJ
description Abstract Biphasic environments can enable successful chemical reactions where any single solvent results in poor substrate solubility or poor catalyst reactivity. For screening biphasic reactions at high throughput, a platform based on microfluidic double emulsions can use widely available FACS (Fluorescence Activated Cell Sorting) machines to screen millions of picoliter reactors in a few hours. However, encapsulating biphasic reactions within double emulsions to form FACS‐sortable droplet picoreactors requires optimized solvent phases and surfactants to produce triple emulsion droplets that are stable over multi‐hour assays and compatible with desired reaction conditions. This work demonstrates such FACS‐sortable triple emulsion picoreactors with a fluorocarbon shell and biphasic octanol‐in‐water core. First, surfactants are screened to stabilize octanol‐in‐water emulsions for the picoreactor core. With these optimized conditions, stable triple emulsion picoreactors (>70% of droplets survived to 24 hr), produced protein in the biphasic core via cell‐free protein synthesis are generated, and sorted these triple emulsions based on fluorescence using a commercial FACS sorter at >100 Hz with 75–80% of droplets recovered. Finally, an in‐droplet lipase assay with a fluorogenic resorufin substrate that partitions into octanol is demonstrated. These triple emulsion picoreactors have the potential for future screening bead‐encoded catalyst libraries, including enzymes such as lipases for biofuel production.
format Article
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institution Kabale University
issn 2196-7350
language English
publishDate 2025-02-01
publisher Wiley-VCH
record_format Article
series Advanced Materials Interfaces
spelling doaj-art-276daf698836481198f5860cfbc5ac222025-02-03T13:24:05ZengWiley-VCHAdvanced Materials Interfaces2196-73502025-02-01123n/an/a10.1002/admi.202400403FACS‐Sortable Triple Emulsion Picoreactors for Screening Reactions in Biphasic EnvironmentsSamuel Thompson0Yanrong Zhang1Zijian Yang2Lisa Nichols3Polly M. Fordyce4Department of Genetics Stanford University Stanford CA 94305 USAStanford Shared FACS Facility Stanford University Stanford CA 94305 USADepartment of Radiology Stanford University Stanford CA 94305 USACenter for Molecular and Genetic Medicine Stanford University Stanford CA 94305 USADepartment of Genetics Stanford University Stanford CA 94305 USAAbstract Biphasic environments can enable successful chemical reactions where any single solvent results in poor substrate solubility or poor catalyst reactivity. For screening biphasic reactions at high throughput, a platform based on microfluidic double emulsions can use widely available FACS (Fluorescence Activated Cell Sorting) machines to screen millions of picoliter reactors in a few hours. However, encapsulating biphasic reactions within double emulsions to form FACS‐sortable droplet picoreactors requires optimized solvent phases and surfactants to produce triple emulsion droplets that are stable over multi‐hour assays and compatible with desired reaction conditions. This work demonstrates such FACS‐sortable triple emulsion picoreactors with a fluorocarbon shell and biphasic octanol‐in‐water core. First, surfactants are screened to stabilize octanol‐in‐water emulsions for the picoreactor core. With these optimized conditions, stable triple emulsion picoreactors (>70% of droplets survived to 24 hr), produced protein in the biphasic core via cell‐free protein synthesis are generated, and sorted these triple emulsions based on fluorescence using a commercial FACS sorter at >100 Hz with 75–80% of droplets recovered. Finally, an in‐droplet lipase assay with a fluorogenic resorufin substrate that partitions into octanol is demonstrated. These triple emulsion picoreactors have the potential for future screening bead‐encoded catalyst libraries, including enzymes such as lipases for biofuel production.https://doi.org/10.1002/admi.202400403biphasic reactionscatalystdirected evolutiondropletsFACSmicrofluidics
spellingShingle Samuel Thompson
Yanrong Zhang
Zijian Yang
Lisa Nichols
Polly M. Fordyce
FACS‐Sortable Triple Emulsion Picoreactors for Screening Reactions in Biphasic Environments
Advanced Materials Interfaces
biphasic reactions
catalyst
directed evolution
droplets
FACS
microfluidics
title FACS‐Sortable Triple Emulsion Picoreactors for Screening Reactions in Biphasic Environments
title_full FACS‐Sortable Triple Emulsion Picoreactors for Screening Reactions in Biphasic Environments
title_fullStr FACS‐Sortable Triple Emulsion Picoreactors for Screening Reactions in Biphasic Environments
title_full_unstemmed FACS‐Sortable Triple Emulsion Picoreactors for Screening Reactions in Biphasic Environments
title_short FACS‐Sortable Triple Emulsion Picoreactors for Screening Reactions in Biphasic Environments
title_sort facs sortable triple emulsion picoreactors for screening reactions in biphasic environments
topic biphasic reactions
catalyst
directed evolution
droplets
FACS
microfluidics
url https://doi.org/10.1002/admi.202400403
work_keys_str_mv AT samuelthompson facssortabletripleemulsionpicoreactorsforscreeningreactionsinbiphasicenvironments
AT yanrongzhang facssortabletripleemulsionpicoreactorsforscreeningreactionsinbiphasicenvironments
AT zijianyang facssortabletripleemulsionpicoreactorsforscreeningreactionsinbiphasicenvironments
AT lisanichols facssortabletripleemulsionpicoreactorsforscreeningreactionsinbiphasicenvironments
AT pollymfordyce facssortabletripleemulsionpicoreactorsforscreeningreactionsinbiphasicenvironments