Durability of Mortars with Partial Cement Replacement by Recycled Brick Powder

Over the past decade, global cement production has exceeded 4 billion tonnes annually. This process has a considerable environmental impact and is estimated to account for approximately 5% to 7% of the total annual CO<sub>2</sub> emissions released into the atmosphere. To mitigate the en...

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Main Authors: Josep Ramon Lliso-Ferrando, Alba Arenós-Barrachina, Pablo Monzón-Bello, Manuel Valcuende
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/8/4133
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author Josep Ramon Lliso-Ferrando
Alba Arenós-Barrachina
Pablo Monzón-Bello
Manuel Valcuende
author_facet Josep Ramon Lliso-Ferrando
Alba Arenós-Barrachina
Pablo Monzón-Bello
Manuel Valcuende
author_sort Josep Ramon Lliso-Ferrando
collection DOAJ
description Over the past decade, global cement production has exceeded 4 billion tonnes annually. This process has a considerable environmental impact and is estimated to account for approximately 5% to 7% of the total annual CO<sub>2</sub> emissions released into the atmosphere. To mitigate the environmental consequences of cement production, extensive research has been conducted on alternative materials that can partially replace cement in concrete manufacturing, thereby reducing its carbon footprint. This study explores the utilisation of recycled brick powder as a supplementary cementitious material in mortar production, with replacement levels ranging from 5% to 45%. In addition to evaluating their mechanical properties, such as flexural and compressive strength, this research investigates the durability of the newly developed mortars. The results indicate a reduction in porosity of up to 50% and an enhancement in chloride penetration resistance by up to fourfold when the substitution rate is between 35% and 40% compared with mortar without replacement. Although no improvements were observed in carbonation resistance, the new mixtures exhibited an increase in resistivity of up to ninefold.
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spelling doaj-art-275ecf985a284bb89ccb2a24dd906c912025-08-20T03:14:19ZengMDPI AGApplied Sciences2076-34172025-04-01158413310.3390/app15084133Durability of Mortars with Partial Cement Replacement by Recycled Brick PowderJosep Ramon Lliso-Ferrando0Alba Arenós-Barrachina1Pablo Monzón-Bello2Manuel Valcuende3Research Institute for Molecular Recognition and Technological Development (IDM), Universitat Politècnica de València, Camino de Vera, s/n., 46022 Valencia, SpainSchool of Architecture, Universitat Politècnica de València, Camino de Vera, s/n., 46022 Valencia, SpainDepartment of Architectural Constructions, School of Architecture, Universitat Politècnica de València, Camino de Vera, s/n., 46022 Valencia, SpainDepartment of Architectural Constructions, School of Architecture, Universitat Politècnica de València, Camino de Vera, s/n., 46022 Valencia, SpainOver the past decade, global cement production has exceeded 4 billion tonnes annually. This process has a considerable environmental impact and is estimated to account for approximately 5% to 7% of the total annual CO<sub>2</sub> emissions released into the atmosphere. To mitigate the environmental consequences of cement production, extensive research has been conducted on alternative materials that can partially replace cement in concrete manufacturing, thereby reducing its carbon footprint. This study explores the utilisation of recycled brick powder as a supplementary cementitious material in mortar production, with replacement levels ranging from 5% to 45%. In addition to evaluating their mechanical properties, such as flexural and compressive strength, this research investigates the durability of the newly developed mortars. The results indicate a reduction in porosity of up to 50% and an enhancement in chloride penetration resistance by up to fourfold when the substitution rate is between 35% and 40% compared with mortar without replacement. Although no improvements were observed in carbonation resistance, the new mixtures exhibited an increase in resistivity of up to ninefold.https://www.mdpi.com/2076-3417/15/8/4133recycled brick powdermortardurabilitysustainability
spellingShingle Josep Ramon Lliso-Ferrando
Alba Arenós-Barrachina
Pablo Monzón-Bello
Manuel Valcuende
Durability of Mortars with Partial Cement Replacement by Recycled Brick Powder
Applied Sciences
recycled brick powder
mortar
durability
sustainability
title Durability of Mortars with Partial Cement Replacement by Recycled Brick Powder
title_full Durability of Mortars with Partial Cement Replacement by Recycled Brick Powder
title_fullStr Durability of Mortars with Partial Cement Replacement by Recycled Brick Powder
title_full_unstemmed Durability of Mortars with Partial Cement Replacement by Recycled Brick Powder
title_short Durability of Mortars with Partial Cement Replacement by Recycled Brick Powder
title_sort durability of mortars with partial cement replacement by recycled brick powder
topic recycled brick powder
mortar
durability
sustainability
url https://www.mdpi.com/2076-3417/15/8/4133
work_keys_str_mv AT josepramonllisoferrando durabilityofmortarswithpartialcementreplacementbyrecycledbrickpowder
AT albaarenosbarrachina durabilityofmortarswithpartialcementreplacementbyrecycledbrickpowder
AT pablomonzonbello durabilityofmortarswithpartialcementreplacementbyrecycledbrickpowder
AT manuelvalcuende durabilityofmortarswithpartialcementreplacementbyrecycledbrickpowder