Engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltration

To solve poor engineering performance of copper-tungsten alloys operated at high temperatures, 3D network tungsten frameworks were prepared using a selective laser melting (SLM) process, and then copper was melted and diffused into these tungsten network structures to form copper matrix composites w...

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Main Authors: Fuxing Yao, Wenge Chen, Yana Yang, Kai Zhou, Rong Li, Ahmed Elmarakbi, Richard Fu
Format: Article
Language:English
Published: Taylor & Francis Group 2024-12-01
Series:Science and Technology of Advanced Materials
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Online Access:https://www.tandfonline.com/doi/10.1080/14686996.2024.2309888
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author Fuxing Yao
Wenge Chen
Yana Yang
Kai Zhou
Rong Li
Ahmed Elmarakbi
Richard Fu
author_facet Fuxing Yao
Wenge Chen
Yana Yang
Kai Zhou
Rong Li
Ahmed Elmarakbi
Richard Fu
author_sort Fuxing Yao
collection DOAJ
description To solve poor engineering performance of copper-tungsten alloys operated at high temperatures, 3D network tungsten frameworks were prepared using a selective laser melting (SLM) process, and then copper was melted and diffused into these tungsten network structures to form copper matrix composites with different copper contents (i.e. Cu-10vol%W and Cu-30vol%W). Their mechanical/electrical properties and arc ablation performance were characterized. Results showed the obtained CuW composites were dense with good interfacial bonding, and the connected Cu phases formed a heat conduction channel and improved electrical and thermal conductivities of the composites. Electrical conductivities of Cu-30W and Cu-10W composites were 44.7% and 80.3% IACS, and their thermal conductivities at 25°C were 247.5 and 375.4 W/(m·K), respectively. The W-skeleton grid structure in the composites showed enhanced effects on impact toughness and anti-friction/wear resistance. Tensile strengths of Cu-30W and Cu-10W composites measured at 300°C were 95 MPa and 135 MPa, and their impact toughness values were 11.25 and 15.25 J/cm2, respectively. For the arc ablation performance, the copper phase of CuW composite was identified as the key influencing phase, whereas the W skeleton effectively hindered the spread of arc spots, inhibited quick melting of copper phases, and played effective support and protection functions.
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spelling doaj-art-26c3222da5f74deba23be560da598b422024-12-23T08:54:39ZengTaylor & Francis GroupScience and Technology of Advanced Materials1468-69961878-55142024-12-0125110.1080/14686996.2024.2309888Engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltrationFuxing Yao0Wenge Chen1Yana Yang2Kai Zhou3Rong Li4Ahmed Elmarakbi5Richard Fu6School of Materials Science and Engineering, Xi’an University of Technology, Xi’an, Shaanxi, P.R. ChinaSchool of Materials Science and Engineering, Xi’an University of Technology, Xi’an, Shaanxi, P.R. ChinaSchool of Materials Science and Engineering, Xi’an University of Technology, Xi’an, Shaanxi, P.R. ChinaSchool of Materials Science and Engineering, Xi’an University of Technology, Xi’an, Shaanxi, P.R. ChinaSchool of Materials Science and Engineering, Xi’an University of Technology, Xi’an, Shaanxi, P.R. ChinaFaculty of Engineering and Environment, Northumbria University, Newcastle upon Tyne, UKFaculty of Engineering and Environment, Northumbria University, Newcastle upon Tyne, UKTo solve poor engineering performance of copper-tungsten alloys operated at high temperatures, 3D network tungsten frameworks were prepared using a selective laser melting (SLM) process, and then copper was melted and diffused into these tungsten network structures to form copper matrix composites with different copper contents (i.e. Cu-10vol%W and Cu-30vol%W). Their mechanical/electrical properties and arc ablation performance were characterized. Results showed the obtained CuW composites were dense with good interfacial bonding, and the connected Cu phases formed a heat conduction channel and improved electrical and thermal conductivities of the composites. Electrical conductivities of Cu-30W and Cu-10W composites were 44.7% and 80.3% IACS, and their thermal conductivities at 25°C were 247.5 and 375.4 W/(m·K), respectively. The W-skeleton grid structure in the composites showed enhanced effects on impact toughness and anti-friction/wear resistance. Tensile strengths of Cu-30W and Cu-10W composites measured at 300°C were 95 MPa and 135 MPa, and their impact toughness values were 11.25 and 15.25 J/cm2, respectively. For the arc ablation performance, the copper phase of CuW composite was identified as the key influencing phase, whereas the W skeleton effectively hindered the spread of arc spots, inhibited quick melting of copper phases, and played effective support and protection functions.https://www.tandfonline.com/doi/10.1080/14686996.2024.2309888Copper matrix compositesselective laser meltingtungsten skeletonmicrostructuremechanicals propertiesarc ablation
spellingShingle Fuxing Yao
Wenge Chen
Yana Yang
Kai Zhou
Rong Li
Ahmed Elmarakbi
Richard Fu
Engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltration
Science and Technology of Advanced Materials
Copper matrix composites
selective laser melting
tungsten skeleton
microstructure
mechanicals properties
arc ablation
title Engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltration
title_full Engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltration
title_fullStr Engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltration
title_full_unstemmed Engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltration
title_short Engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltration
title_sort engineering performance of tungsten network reinforced copper matrix composites synthesized by selective laser melting and infiltration
topic Copper matrix composites
selective laser melting
tungsten skeleton
microstructure
mechanicals properties
arc ablation
url https://www.tandfonline.com/doi/10.1080/14686996.2024.2309888
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