An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International Scenarios

Purely electric and hybrid vehicles are emerging as the transport sector’s response to meet climate goals, aiming to mitigate global warming. As the adoption of transport electrification increases, the importance of recycling components of the electric propulsion system at the end of their life grow...

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Main Authors: Jean Furlanetto, Marcus V. C. de Lara, Murilo Simionato, Vagner do Nascimento, Giovani Dambros Telli
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:World Electric Vehicle Journal
Subjects:
Online Access:https://www.mdpi.com/2032-6653/16/7/371
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author Jean Furlanetto
Marcus V. C. de Lara
Murilo Simionato
Vagner do Nascimento
Giovani Dambros Telli
author_facet Jean Furlanetto
Marcus V. C. de Lara
Murilo Simionato
Vagner do Nascimento
Giovani Dambros Telli
author_sort Jean Furlanetto
collection DOAJ
description Purely electric and hybrid vehicles are emerging as the transport sector’s response to meet climate goals, aiming to mitigate global warming. As the adoption of transport electrification increases, the importance of recycling components of the electric propulsion system at the end of their life grows, particularly the battery pack, which significantly contributes to the vehicle’s final cost and generates environmental impacts and CO<sub>2</sub> during production. This work presents an overview of the recycling processes for lithium-ion automotive batteries, emphasizing the developing Brazilian scenario and more established international scenarios. In Brazil, companies and research centers are investing in recycling and using reused cathode material to manufacture new batteries through the hydrometallurgical process. On the international front, pyrometallurgy and physical recycling are being applied, and other methods, such as direct processes and biohydrometallurgy, are also under study. Regardless of the recycling method, the main challenge is scaling prototype processes to meet current and future battery demand, driven by the growth of electric and hybrid vehicles, pursuing both environmental gains through reduced mining and CO<sub>2</sub> emissions and economic viability to make recycling profitable and support global electrification.
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spelling doaj-art-24d8ac676093488ebc94e481cb9cfc7d2025-08-20T03:32:28ZengMDPI AGWorld Electric Vehicle Journal2032-66532025-07-0116737110.3390/wevj16070371An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International ScenariosJean Furlanetto0Marcus V. C. de Lara1Murilo Simionato2Vagner do Nascimento3Giovani Dambros Telli4Área do Conhecimento de Ciências Exatas e Engenharias, Universidade de Caxias do Sul, Caxias do Sul 95070-560, BrazilÁrea do Conhecimento de Ciências Exatas e Engenharias, Universidade de Caxias do Sul, Caxias do Sul 95070-560, BrazilÁrea do Conhecimento de Ciências Exatas e Engenharias, Universidade de Caxias do Sul, Caxias do Sul 95070-560, BrazilÁrea do Conhecimento de Ciências Exatas e Engenharias, Universidade de Caxias do Sul, Caxias do Sul 95070-560, BrazilÁrea do Conhecimento de Ciências Exatas e Engenharias, Universidade de Caxias do Sul, Caxias do Sul 95070-560, BrazilPurely electric and hybrid vehicles are emerging as the transport sector’s response to meet climate goals, aiming to mitigate global warming. As the adoption of transport electrification increases, the importance of recycling components of the electric propulsion system at the end of their life grows, particularly the battery pack, which significantly contributes to the vehicle’s final cost and generates environmental impacts and CO<sub>2</sub> during production. This work presents an overview of the recycling processes for lithium-ion automotive batteries, emphasizing the developing Brazilian scenario and more established international scenarios. In Brazil, companies and research centers are investing in recycling and using reused cathode material to manufacture new batteries through the hydrometallurgical process. On the international front, pyrometallurgy and physical recycling are being applied, and other methods, such as direct processes and biohydrometallurgy, are also under study. Regardless of the recycling method, the main challenge is scaling prototype processes to meet current and future battery demand, driven by the growth of electric and hybrid vehicles, pursuing both environmental gains through reduced mining and CO<sub>2</sub> emissions and economic viability to make recycling profitable and support global electrification.https://www.mdpi.com/2032-6653/16/7/371electric vehiclesbatterieslithium-ionrecycling
spellingShingle Jean Furlanetto
Marcus V. C. de Lara
Murilo Simionato
Vagner do Nascimento
Giovani Dambros Telli
An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International Scenarios
World Electric Vehicle Journal
electric vehicles
batteries
lithium-ion
recycling
title An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International Scenarios
title_full An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International Scenarios
title_fullStr An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International Scenarios
title_full_unstemmed An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International Scenarios
title_short An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International Scenarios
title_sort overview of lithium ion battery recycling a comparison of brazilian and international scenarios
topic electric vehicles
batteries
lithium-ion
recycling
url https://www.mdpi.com/2032-6653/16/7/371
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