Simulation and Experimental Study on the Oil Circulation Rate (OCR) of R290 Electrical Vehicle Compressors

This paper establishes a simulation model for the performance of an R290 variable frequency compressor in automotive air conditioning and sets up a compressor performance testing system. It investigates the effects of different evaporation temperatures, condensation temperatures, compressor speeds,...

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Main Authors: Jianhong Chen, Leren Tao, Lihao Huang, Xiaofei Wang, Xingjiang Li, Haonan Chen
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/3/1391
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author Jianhong Chen
Leren Tao
Lihao Huang
Xiaofei Wang
Xingjiang Li
Haonan Chen
author_facet Jianhong Chen
Leren Tao
Lihao Huang
Xiaofei Wang
Xingjiang Li
Haonan Chen
author_sort Jianhong Chen
collection DOAJ
description This paper establishes a simulation model for the performance of an R290 variable frequency compressor in automotive air conditioning and sets up a compressor performance testing system. It investigates the effects of different evaporation temperatures, condensation temperatures, compressor speeds, and pressure ratios on the oil circulation rate (OCR), as well as the impact of various oil circulation rates on the performance of the R290 compressor. As the comparison between simulation and experimental data shows, compressor performance predictions from the simulation model align with experimental results when the OCR is not taken into consideration. Experimental results indicate that the OCR increases with a rising evaporation temperature, decreases with a lowering condensation temperature, and increases with higher compressor speeds. The simulation model shows a minor deviation when predicting volumetric efficiency, while errors are larger when predicting isentropic efficiency and the discharge temperature. Isentropic efficiency and the discharge temperature show a notable impact from the OCR. Additionally, for system cooling capacity, power, and COP predictions, when the OCR is within the range of 2~10%, the accuracy of the simulation model proves satisfactory, with deviations within 5%.
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issn 2076-3417
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series Applied Sciences
spelling doaj-art-2441f11a29594f12a8ef5fe0279f8ecb2025-08-20T03:12:34ZengMDPI AGApplied Sciences2076-34172025-01-01153139110.3390/app15031391Simulation and Experimental Study on the Oil Circulation Rate (OCR) of R290 Electrical Vehicle CompressorsJianhong Chen0Leren Tao1Lihao Huang2Xiaofei Wang3Xingjiang Li4Haonan Chen5Institute of Refrigeration and Cryogenics, University of Shanghai for Science and Technology, Shanghai 200093, ChinaInstitute of Refrigeration and Cryogenics, University of Shanghai for Science and Technology, Shanghai 200093, ChinaInstitute of Refrigeration and Cryogenics, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Environment and Architecture, University of Shanghai for Science and Technology, Shanghai 200093, ChinaInstitute of Refrigeration and Cryogenics, University of Shanghai for Science and Technology, Shanghai 200093, ChinaInstitute of Refrigeration and Cryogenics, University of Shanghai for Science and Technology, Shanghai 200093, ChinaThis paper establishes a simulation model for the performance of an R290 variable frequency compressor in automotive air conditioning and sets up a compressor performance testing system. It investigates the effects of different evaporation temperatures, condensation temperatures, compressor speeds, and pressure ratios on the oil circulation rate (OCR), as well as the impact of various oil circulation rates on the performance of the R290 compressor. As the comparison between simulation and experimental data shows, compressor performance predictions from the simulation model align with experimental results when the OCR is not taken into consideration. Experimental results indicate that the OCR increases with a rising evaporation temperature, decreases with a lowering condensation temperature, and increases with higher compressor speeds. The simulation model shows a minor deviation when predicting volumetric efficiency, while errors are larger when predicting isentropic efficiency and the discharge temperature. Isentropic efficiency and the discharge temperature show a notable impact from the OCR. Additionally, for system cooling capacity, power, and COP predictions, when the OCR is within the range of 2~10%, the accuracy of the simulation model proves satisfactory, with deviations within 5%.https://www.mdpi.com/2076-3417/15/3/1391R290simulation modelelectrical vehicle compressorisentropic efficiencyvolumetric efficiencycompressor speed
spellingShingle Jianhong Chen
Leren Tao
Lihao Huang
Xiaofei Wang
Xingjiang Li
Haonan Chen
Simulation and Experimental Study on the Oil Circulation Rate (OCR) of R290 Electrical Vehicle Compressors
Applied Sciences
R290
simulation model
electrical vehicle compressor
isentropic efficiency
volumetric efficiency
compressor speed
title Simulation and Experimental Study on the Oil Circulation Rate (OCR) of R290 Electrical Vehicle Compressors
title_full Simulation and Experimental Study on the Oil Circulation Rate (OCR) of R290 Electrical Vehicle Compressors
title_fullStr Simulation and Experimental Study on the Oil Circulation Rate (OCR) of R290 Electrical Vehicle Compressors
title_full_unstemmed Simulation and Experimental Study on the Oil Circulation Rate (OCR) of R290 Electrical Vehicle Compressors
title_short Simulation and Experimental Study on the Oil Circulation Rate (OCR) of R290 Electrical Vehicle Compressors
title_sort simulation and experimental study on the oil circulation rate ocr of r290 electrical vehicle compressors
topic R290
simulation model
electrical vehicle compressor
isentropic efficiency
volumetric efficiency
compressor speed
url https://www.mdpi.com/2076-3417/15/3/1391
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AT xiaofeiwang simulationandexperimentalstudyontheoilcirculationrateocrofr290electricalvehiclecompressors
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