Mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via MCFC

To address the global climate crisis, international initiatives such as the Conferences of Parties (COP) have promoted reducing greenhouse gas emissions. Among the sectors with the greatest impact on achieving carbon neutrality, the maritime sector faces increasing regulatory pressure to reach decar...

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Main Authors: Stefano Moriggi, Daniela De Cata, Dario Bove, Barbara Bosio
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:International Journal of Thermofluids
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666202725001983
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author Stefano Moriggi
Daniela De Cata
Dario Bove
Barbara Bosio
author_facet Stefano Moriggi
Daniela De Cata
Dario Bove
Barbara Bosio
author_sort Stefano Moriggi
collection DOAJ
description To address the global climate crisis, international initiatives such as the Conferences of Parties (COP) have promoted reducing greenhouse gas emissions. Among the sectors with the greatest impact on achieving carbon neutrality, the maritime sector faces increasing regulatory pressure to reach decarbonization. In this context, Molten Carbonate Fuel Cells (MCFCs) offer a promising solution by simultaneously generating electricity and capturing CO2 from exhaust gases. This research aims to enhance the integration of electrified Steam Methane Reforming (eSMR) with MCFC systems for sustainable maritime applications. In fact, to sustain this process, a continuous hydrogen supply is required. This study explores an innovative ''shell and tube'' configuration of an eSMR as a compact and energy-efficient solution. Through simulations modeling, key parameters such as gas inlet temperature, coil temperature, and reactor geometry were analyzed to optimize reactor performance. The reactor showed excellent performance in almost all cases examined, reaching equilibrium in the first half of the reactor length. Analysis of the pitch distance showed that the radial diffusion of the reactants towards the catalyst surface seems to be the limiting phenomenon. On the other hand, the performance was found to be little affected by the gas temperature, since the catalyst is in intimate contact with the heating zone, the reactants reaching the reactive zone immediately achieve the temperature of the catalyst, which promotes its kinetics.
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spelling doaj-art-23e1e2a70e0642e9b4082ff8c9c2e40b2025-08-20T03:08:20ZengElsevierInternational Journal of Thermofluids2666-20272025-05-012710125110.1016/j.ijft.2025.101251Mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via MCFCStefano Moriggi0Daniela De Cata1Dario Bove2Barbara Bosio3Department of Civil, Chemical and Environmental Engineering (DICCA), University of Genoa, Via Opera Pia 15, Genoa 16145, ItalyFaculty of Science and Technology for Sustainable Development and One Health, Unit of Chemical-physics Fundamentals in Chemical Engineering, Università Campus Bio-Medico di Roma, Via Alvaro del Portillo, 21, Rome 00128, Italy; ENEA, Department of Energy Technologies and Renewable Sources, Laboratory for Hydrogen and new Energy Vectors (TERIN-DEC-H2V), Casaccia Research Center, via Anguillarese 301, Rome 00123, ItalyDepartment of Civil, Chemical and Environmental Engineering (DICCA), University of Genoa, Via Opera Pia 15, Genoa 16145, Italy; Corresponding author.Department of Civil, Chemical and Environmental Engineering (DICCA), University of Genoa, Via Opera Pia 15, Genoa 16145, ItalyTo address the global climate crisis, international initiatives such as the Conferences of Parties (COP) have promoted reducing greenhouse gas emissions. Among the sectors with the greatest impact on achieving carbon neutrality, the maritime sector faces increasing regulatory pressure to reach decarbonization. In this context, Molten Carbonate Fuel Cells (MCFCs) offer a promising solution by simultaneously generating electricity and capturing CO2 from exhaust gases. This research aims to enhance the integration of electrified Steam Methane Reforming (eSMR) with MCFC systems for sustainable maritime applications. In fact, to sustain this process, a continuous hydrogen supply is required. This study explores an innovative ''shell and tube'' configuration of an eSMR as a compact and energy-efficient solution. Through simulations modeling, key parameters such as gas inlet temperature, coil temperature, and reactor geometry were analyzed to optimize reactor performance. The reactor showed excellent performance in almost all cases examined, reaching equilibrium in the first half of the reactor length. Analysis of the pitch distance showed that the radial diffusion of the reactants towards the catalyst surface seems to be the limiting phenomenon. On the other hand, the performance was found to be little affected by the gas temperature, since the catalyst is in intimate contact with the heating zone, the reactants reaching the reactive zone immediately achieve the temperature of the catalyst, which promotes its kinetics.http://www.sciencedirect.com/science/article/pii/S2666202725001983Electrified steam methane reformingHydrogenMCFCDecarbonizationMathematical modeling
spellingShingle Stefano Moriggi
Daniela De Cata
Dario Bove
Barbara Bosio
Mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via MCFC
International Journal of Thermofluids
Electrified steam methane reforming
Hydrogen
MCFC
Decarbonization
Mathematical modeling
title Mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via MCFC
title_full Mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via MCFC
title_fullStr Mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via MCFC
title_full_unstemmed Mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via MCFC
title_short Mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via MCFC
title_sort mathematical modeling of an electrified methane steam reforming unit for maritime sector decarbonization via mcfc
topic Electrified steam methane reforming
Hydrogen
MCFC
Decarbonization
Mathematical modeling
url http://www.sciencedirect.com/science/article/pii/S2666202725001983
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