Quasi-static and dynamic compression behavior of stacked pyramidal lattice structures with I-beam struts

Abstract This study investigates the quasi-static and dynamic compression performance of a newly designed stacked pyramidal lattice (SPL) structure composed of struts that resemble I-beams. These novel lattice structures are 3D-printed considering three different stacking sequences, and their stiffn...

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Main Authors: Mohammed Ayaz Uddin, J. Jefferson Andrew, Imad Barsoum, Shanmugam Kumar, Andreas Schiffer
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-024-84507-9
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author Mohammed Ayaz Uddin
J. Jefferson Andrew
Imad Barsoum
Shanmugam Kumar
Andreas Schiffer
author_facet Mohammed Ayaz Uddin
J. Jefferson Andrew
Imad Barsoum
Shanmugam Kumar
Andreas Schiffer
author_sort Mohammed Ayaz Uddin
collection DOAJ
description Abstract This study investigates the quasi-static and dynamic compression performance of a newly designed stacked pyramidal lattice (SPL) structure composed of struts that resemble I-beams. These novel lattice structures are 3D-printed considering three different stacking sequences, and their stiffness, strength, and energy absorption properties are experimentally assessed through low-velocity impact (1.54 m/s) and quasi-static compression tests. Additionally, dynamic finite element (FE) simulations are carried out to delve deeper into the collapse mechanisms and failure processes. The findings indicate that the SPLs with I-beam struts outperform conventional SPLs with square struts of same mass showcasing superior rigidity, durability, and energy absorption. Specifically, we report enhancements in strength and energy absorption of 26% and 109% under quasi-static compression and 34% and 74% under low-velocity impact, respectively. The latter enhancements are attributed to the improved transverse bending stiffness of the I-shaped cross-section, resulting in lateral (sideward) buckling of the lattice struts. Both experimental and numerical findings demonstrate that altering the stacking sequence of the SPL can lead to significant improvements in the dynamic compression performance, with enhancements of up to 84% in collapse strength.
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institution Kabale University
issn 2045-2322
language English
publishDate 2025-01-01
publisher Nature Portfolio
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spelling doaj-art-23873ed8d4994cf392cb94192900e5f42025-01-26T12:26:50ZengNature PortfolioScientific Reports2045-23222025-01-0115111710.1038/s41598-024-84507-9Quasi-static and dynamic compression behavior of stacked pyramidal lattice structures with I-beam strutsMohammed Ayaz Uddin0J. Jefferson Andrew1Imad Barsoum2Shanmugam Kumar3Andreas Schiffer4Department of Mechanical and Nuclear Engineering, Khalifa University of Science & TechnologyDepartment of Aerospace Engineering, Khalifa University of Science & TechnologyDepartment of Mechanical and Nuclear Engineering, Khalifa University of Science & TechnologyJames Watt School of Engineering, University of GlasgowDepartment of Mechanical and Nuclear Engineering, Khalifa University of Science & TechnologyAbstract This study investigates the quasi-static and dynamic compression performance of a newly designed stacked pyramidal lattice (SPL) structure composed of struts that resemble I-beams. These novel lattice structures are 3D-printed considering three different stacking sequences, and their stiffness, strength, and energy absorption properties are experimentally assessed through low-velocity impact (1.54 m/s) and quasi-static compression tests. Additionally, dynamic finite element (FE) simulations are carried out to delve deeper into the collapse mechanisms and failure processes. The findings indicate that the SPLs with I-beam struts outperform conventional SPLs with square struts of same mass showcasing superior rigidity, durability, and energy absorption. Specifically, we report enhancements in strength and energy absorption of 26% and 109% under quasi-static compression and 34% and 74% under low-velocity impact, respectively. The latter enhancements are attributed to the improved transverse bending stiffness of the I-shaped cross-section, resulting in lateral (sideward) buckling of the lattice struts. Both experimental and numerical findings demonstrate that altering the stacking sequence of the SPL can lead to significant improvements in the dynamic compression performance, with enhancements of up to 84% in collapse strength.https://doi.org/10.1038/s41598-024-84507-9Additive manufacturing3D printingLow-velocity impactEnergy absorptionArchitected materials
spellingShingle Mohammed Ayaz Uddin
J. Jefferson Andrew
Imad Barsoum
Shanmugam Kumar
Andreas Schiffer
Quasi-static and dynamic compression behavior of stacked pyramidal lattice structures with I-beam struts
Scientific Reports
Additive manufacturing
3D printing
Low-velocity impact
Energy absorption
Architected materials
title Quasi-static and dynamic compression behavior of stacked pyramidal lattice structures with I-beam struts
title_full Quasi-static and dynamic compression behavior of stacked pyramidal lattice structures with I-beam struts
title_fullStr Quasi-static and dynamic compression behavior of stacked pyramidal lattice structures with I-beam struts
title_full_unstemmed Quasi-static and dynamic compression behavior of stacked pyramidal lattice structures with I-beam struts
title_short Quasi-static and dynamic compression behavior of stacked pyramidal lattice structures with I-beam struts
title_sort quasi static and dynamic compression behavior of stacked pyramidal lattice structures with i beam struts
topic Additive manufacturing
3D printing
Low-velocity impact
Energy absorption
Architected materials
url https://doi.org/10.1038/s41598-024-84507-9
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