Damage of additively manufactured polymer materials: experimental and probabilistic analysis

This paper presents a study on the tensile, fracture, damage, and reliability properties of 3D printed polylactic acid (PLA), based on a series of experiments. The study focuses on polylactic acid (PLA) samples produced using fused filament manufacturing (FFF) technology, specifically examining unid...

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Main Authors: Hachimi Taoufik, Ait Hmazi Fouad, Majid Fatima
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2025-07-01
Series:Fracture and Structural Integrity
Subjects:
Online Access:https://www.fracturae.com/index.php/fis/article/view/5465/4262
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author Hachimi Taoufik
Ait Hmazi Fouad
Majid Fatima
author_facet Hachimi Taoufik
Ait Hmazi Fouad
Majid Fatima
author_sort Hachimi Taoufik
collection DOAJ
description This paper presents a study on the tensile, fracture, damage, and reliability properties of 3D printed polylactic acid (PLA), based on a series of experiments. The study focuses on polylactic acid (PLA) samples produced using fused filament manufacturing (FFF) technology, specifically examining unidirectional print orientations of 0�, 45�, and 90�. Tensile testing demonstrated significant anisotropy in mechanical behavior, The specimens oriented at 0� exhibited the highest tensile strength, while those at 90� showed the lowest. An increase in artificial crack length (a) resulted in a progressive decrease in the mechanical properties. Weibull analysis confirmed the presence of significant anisotropic behavior in 3D-printed PLA specimens, with ultimate stress (su0) values ranging from 39.82 MPa for the 90� orientation to 44.69 MPa for the 0� orientation, and elastic stress (se0) values from 35.49 MPa (90�) to 39.11 MPa (0�), indicating greater strength for the 0� oriented specimens. Damage evolution analysis showed accelerated damage, with the 90� orientation demonstrating the fastest rate of damage compared to the 0� and 45� orientations. This indicates that the 90� orientation is more vulnerable to crack propagation and has diminished structural integrity under stress.
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institution Kabale University
issn 1971-8993
language English
publishDate 2025-07-01
publisher Gruppo Italiano Frattura
record_format Article
series Fracture and Structural Integrity
spelling doaj-art-230bdbdcd7374ff3a1c58b79872c5de42025-08-20T03:58:49ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932025-07-01197323625510.3221/IGF-ESIS.73.1610.3221/IGF-ESIS.73.16Damage of additively manufactured polymer materials: experimental and probabilistic analysisHachimi TaoufikAit Hmazi FouadMajid FatimaThis paper presents a study on the tensile, fracture, damage, and reliability properties of 3D printed polylactic acid (PLA), based on a series of experiments. The study focuses on polylactic acid (PLA) samples produced using fused filament manufacturing (FFF) technology, specifically examining unidirectional print orientations of 0�, 45�, and 90�. Tensile testing demonstrated significant anisotropy in mechanical behavior, The specimens oriented at 0� exhibited the highest tensile strength, while those at 90� showed the lowest. An increase in artificial crack length (a) resulted in a progressive decrease in the mechanical properties. Weibull analysis confirmed the presence of significant anisotropic behavior in 3D-printed PLA specimens, with ultimate stress (su0) values ranging from 39.82 MPa for the 90� orientation to 44.69 MPa for the 0� orientation, and elastic stress (se0) values from 35.49 MPa (90�) to 39.11 MPa (0�), indicating greater strength for the 0� oriented specimens. Damage evolution analysis showed accelerated damage, with the 90� orientation demonstrating the fastest rate of damage compared to the 0� and 45� orientations. This indicates that the 90� orientation is more vulnerable to crack propagation and has diminished structural integrity under stress.https://www.fracturae.com/index.php/fis/article/view/5465/4262damage analysisreliability analysis3d materialsfused filament fabricationcrack length
spellingShingle Hachimi Taoufik
Ait Hmazi Fouad
Majid Fatima
Damage of additively manufactured polymer materials: experimental and probabilistic analysis
Fracture and Structural Integrity
damage analysis
reliability analysis
3d materials
fused filament fabrication
crack length
title Damage of additively manufactured polymer materials: experimental and probabilistic analysis
title_full Damage of additively manufactured polymer materials: experimental and probabilistic analysis
title_fullStr Damage of additively manufactured polymer materials: experimental and probabilistic analysis
title_full_unstemmed Damage of additively manufactured polymer materials: experimental and probabilistic analysis
title_short Damage of additively manufactured polymer materials: experimental and probabilistic analysis
title_sort damage of additively manufactured polymer materials experimental and probabilistic analysis
topic damage analysis
reliability analysis
3d materials
fused filament fabrication
crack length
url https://www.fracturae.com/index.php/fis/article/view/5465/4262
work_keys_str_mv AT hachimitaoufik damageofadditivelymanufacturedpolymermaterialsexperimentalandprobabilisticanalysis
AT aithmazifouad damageofadditivelymanufacturedpolymermaterialsexperimentalandprobabilisticanalysis
AT majidfatima damageofadditivelymanufacturedpolymermaterialsexperimentalandprobabilisticanalysis