Measurement Performance Improvement of Buried Strain Sensors for Asphalt Pavement Using Mesoscale Finite Element Simulation

Accurately measuring strain in asphalt pavements using buried strain sensors remains challenging due to the temperature sensitivity and heterogeneity of asphalt mixtures. This study focuses on improving the measurement performance of buried strain sensors in asphalt mixtures through finite element s...

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Main Authors: Haiyang Hu, Gang He, Man Huang, Dongdong Han, Hongzhou Zhu, Yongli Zhao
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Sensors
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Online Access:https://www.mdpi.com/1424-8220/25/12/3754
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author Haiyang Hu
Gang He
Man Huang
Dongdong Han
Hongzhou Zhu
Yongli Zhao
author_facet Haiyang Hu
Gang He
Man Huang
Dongdong Han
Hongzhou Zhu
Yongli Zhao
author_sort Haiyang Hu
collection DOAJ
description Accurately measuring strain in asphalt pavements using buried strain sensors remains challenging due to the temperature sensitivity and heterogeneity of asphalt mixtures. This study focuses on improving the measurement performance of buried strain sensors in asphalt mixtures through finite element simulations. First, the sensing errors of existing buried strain sensors in asphalt mixtures were analyzed based on laboratory experiments. Subsequently, the factors affecting the deformation compatibility between the sensor and the asphalt mixture were investigated, and the effect of asphalt mixture heterogeneity on the stability of the sensor measurements are discussed. More importantly, a series of optimization strategies for buried strain sensors are proposed. The findings suggest that the equivalent modulus of the buried strain sensor should closely match that of the asphalt mixture, and its encapsulation must avoid inducing any reinforcement effects. Considering the dynamic modulus range of the asphalt mixture, it is recommended to adopt the lower bound, such as 0.25 GPa, as the equivalent modulus of the buried sensor. To eliminate the stiffening effect, the encapsulation may utilize low-modulus flexible materials. The inherent heterogeneity of asphalt mixtures influences the measurement stability of buried strain sensors: a higher overall modulus leads to a more uniform internal strain distribution, whereas a larger nominal maximum aggregate size (NMAS) results in poorer strain field uniformity. Increasing the gauge length of the buried strain sensor to at least three times the NMAS significantly enhances measurement stability. This study provides valuable guidance for the design of buried strain sensors in asphalt pavement applications.
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institution Kabale University
issn 1424-8220
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publishDate 2025-06-01
publisher MDPI AG
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series Sensors
spelling doaj-art-22743f9c75b749de80b630e0f6f7dea02025-08-20T03:29:52ZengMDPI AGSensors1424-82202025-06-012512375410.3390/s25123754Measurement Performance Improvement of Buried Strain Sensors for Asphalt Pavement Using Mesoscale Finite Element SimulationHaiyang Hu0Gang He1Man Huang2Dongdong Han3Hongzhou Zhu4Yongli Zhao5Guizhou Express Qian Tong Construction Engineering Co., Ltd., Guiyang 550001, ChinaGuizhou Express Qian Tong Construction Engineering Co., Ltd., Guiyang 550001, ChinaGuizhou Express Qian Tong Construction Engineering Co., Ltd., Guiyang 550001, ChinaNational & Local Joint Engineering Laboratory of Transportation and Civil Engineering Materials, Chongqing Jiaotong University, Chongqing 400074, ChinaNational & Local Joint Engineering Laboratory of Transportation and Civil Engineering Materials, Chongqing Jiaotong University, Chongqing 400074, ChinaSchool of Transportation, Southeast University, Nanjing 210096, ChinaAccurately measuring strain in asphalt pavements using buried strain sensors remains challenging due to the temperature sensitivity and heterogeneity of asphalt mixtures. This study focuses on improving the measurement performance of buried strain sensors in asphalt mixtures through finite element simulations. First, the sensing errors of existing buried strain sensors in asphalt mixtures were analyzed based on laboratory experiments. Subsequently, the factors affecting the deformation compatibility between the sensor and the asphalt mixture were investigated, and the effect of asphalt mixture heterogeneity on the stability of the sensor measurements are discussed. More importantly, a series of optimization strategies for buried strain sensors are proposed. The findings suggest that the equivalent modulus of the buried strain sensor should closely match that of the asphalt mixture, and its encapsulation must avoid inducing any reinforcement effects. Considering the dynamic modulus range of the asphalt mixture, it is recommended to adopt the lower bound, such as 0.25 GPa, as the equivalent modulus of the buried sensor. To eliminate the stiffening effect, the encapsulation may utilize low-modulus flexible materials. The inherent heterogeneity of asphalt mixtures influences the measurement stability of buried strain sensors: a higher overall modulus leads to a more uniform internal strain distribution, whereas a larger nominal maximum aggregate size (NMAS) results in poorer strain field uniformity. Increasing the gauge length of the buried strain sensor to at least three times the NMAS significantly enhances measurement stability. This study provides valuable guidance for the design of buried strain sensors in asphalt pavement applications.https://www.mdpi.com/1424-8220/25/12/3754asphalt pavementburied strain sensordeformation compatibilitymeasurement stability
spellingShingle Haiyang Hu
Gang He
Man Huang
Dongdong Han
Hongzhou Zhu
Yongli Zhao
Measurement Performance Improvement of Buried Strain Sensors for Asphalt Pavement Using Mesoscale Finite Element Simulation
Sensors
asphalt pavement
buried strain sensor
deformation compatibility
measurement stability
title Measurement Performance Improvement of Buried Strain Sensors for Asphalt Pavement Using Mesoscale Finite Element Simulation
title_full Measurement Performance Improvement of Buried Strain Sensors for Asphalt Pavement Using Mesoscale Finite Element Simulation
title_fullStr Measurement Performance Improvement of Buried Strain Sensors for Asphalt Pavement Using Mesoscale Finite Element Simulation
title_full_unstemmed Measurement Performance Improvement of Buried Strain Sensors for Asphalt Pavement Using Mesoscale Finite Element Simulation
title_short Measurement Performance Improvement of Buried Strain Sensors for Asphalt Pavement Using Mesoscale Finite Element Simulation
title_sort measurement performance improvement of buried strain sensors for asphalt pavement using mesoscale finite element simulation
topic asphalt pavement
buried strain sensor
deformation compatibility
measurement stability
url https://www.mdpi.com/1424-8220/25/12/3754
work_keys_str_mv AT haiyanghu measurementperformanceimprovementofburiedstrainsensorsforasphaltpavementusingmesoscalefiniteelementsimulation
AT ganghe measurementperformanceimprovementofburiedstrainsensorsforasphaltpavementusingmesoscalefiniteelementsimulation
AT manhuang measurementperformanceimprovementofburiedstrainsensorsforasphaltpavementusingmesoscalefiniteelementsimulation
AT dongdonghan measurementperformanceimprovementofburiedstrainsensorsforasphaltpavementusingmesoscalefiniteelementsimulation
AT hongzhouzhu measurementperformanceimprovementofburiedstrainsensorsforasphaltpavementusingmesoscalefiniteelementsimulation
AT yonglizhao measurementperformanceimprovementofburiedstrainsensorsforasphaltpavementusingmesoscalefiniteelementsimulation