Numerical Simulation of a Novel Hydrocyclone Mixer Structurally Optimized for Mixing Performance and Energy Efficiency

Energy efficiency of coal-water slurry mixing determines its application and transportation efficiency. This study compares the hydrodynamic characteristics and mixing performance of five different configurations of hydrocyclone mixers under turbulent flow conditions. Numerical calculations were use...

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Main Authors: Jiale Li, Li Dai, Long Li, Penghui Zhou, Dingliang Xu, Lin Zeng
Format: Article
Language:English
Published: Wiley 2024-01-01
Series:International Journal of Chemical Engineering
Online Access:http://dx.doi.org/10.1155/2024/1416492
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author Jiale Li
Li Dai
Long Li
Penghui Zhou
Dingliang Xu
Lin Zeng
author_facet Jiale Li
Li Dai
Long Li
Penghui Zhou
Dingliang Xu
Lin Zeng
author_sort Jiale Li
collection DOAJ
description Energy efficiency of coal-water slurry mixing determines its application and transportation efficiency. This study compares the hydrodynamic characteristics and mixing performance of five different configurations of hydrocyclone mixers under turbulent flow conditions. Numerical calculations were used to investigate the velocity, pressure, and concentration fields of the mixer. Attempts were made to decrease the tangential inlet size and to design indentation structure to control the velocity and pressure fields inside the hydrocyclone mixer, thereby increasing the degree of mixing (DOM) and reducing mixing energy cost (MEC). The findings indicate that better mixing and dispersion can be achieved while reducing energy costs by designing the indentation structure and decreasing the size of the tangential inlet and outlet. It offers a reliable solution for uniformly mixing and dispersing coal-water slurry with organic waste liquids and other highly concentrated fuels.
format Article
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institution DOAJ
issn 1687-8078
language English
publishDate 2024-01-01
publisher Wiley
record_format Article
series International Journal of Chemical Engineering
spelling doaj-art-21fcd49a90d34bebb6c5482e660ae6772025-08-20T03:17:58ZengWileyInternational Journal of Chemical Engineering1687-80782024-01-01202410.1155/2024/1416492Numerical Simulation of a Novel Hydrocyclone Mixer Structurally Optimized for Mixing Performance and Energy EfficiencyJiale Li0Li Dai1Long Li2Penghui Zhou3Dingliang Xu4Lin Zeng5School of Chemistry and Chemical EngineeringSchool of Chemistry and Chemical EngineeringSchool of Chemistry and Chemical EngineeringSchool of Chemistry and Chemical EngineeringSchool of Chemistry and Chemical EngineeringSchool of Chemistry and Chemical EngineeringEnergy efficiency of coal-water slurry mixing determines its application and transportation efficiency. This study compares the hydrodynamic characteristics and mixing performance of five different configurations of hydrocyclone mixers under turbulent flow conditions. Numerical calculations were used to investigate the velocity, pressure, and concentration fields of the mixer. Attempts were made to decrease the tangential inlet size and to design indentation structure to control the velocity and pressure fields inside the hydrocyclone mixer, thereby increasing the degree of mixing (DOM) and reducing mixing energy cost (MEC). The findings indicate that better mixing and dispersion can be achieved while reducing energy costs by designing the indentation structure and decreasing the size of the tangential inlet and outlet. It offers a reliable solution for uniformly mixing and dispersing coal-water slurry with organic waste liquids and other highly concentrated fuels.http://dx.doi.org/10.1155/2024/1416492
spellingShingle Jiale Li
Li Dai
Long Li
Penghui Zhou
Dingliang Xu
Lin Zeng
Numerical Simulation of a Novel Hydrocyclone Mixer Structurally Optimized for Mixing Performance and Energy Efficiency
International Journal of Chemical Engineering
title Numerical Simulation of a Novel Hydrocyclone Mixer Structurally Optimized for Mixing Performance and Energy Efficiency
title_full Numerical Simulation of a Novel Hydrocyclone Mixer Structurally Optimized for Mixing Performance and Energy Efficiency
title_fullStr Numerical Simulation of a Novel Hydrocyclone Mixer Structurally Optimized for Mixing Performance and Energy Efficiency
title_full_unstemmed Numerical Simulation of a Novel Hydrocyclone Mixer Structurally Optimized for Mixing Performance and Energy Efficiency
title_short Numerical Simulation of a Novel Hydrocyclone Mixer Structurally Optimized for Mixing Performance and Energy Efficiency
title_sort numerical simulation of a novel hydrocyclone mixer structurally optimized for mixing performance and energy efficiency
url http://dx.doi.org/10.1155/2024/1416492
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AT penghuizhou numericalsimulationofanovelhydrocyclonemixerstructurallyoptimizedformixingperformanceandenergyefficiency
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