Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing Applications

Flammability is a significant challenge in polymer-based strain sensing applications. In addition, the existing intrinsic flame retardant is not elastic at room temperature, which may potentially damage the flexible equipment. This study presents a series of flame-retardant ionic conductive elastome...

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Main Authors: Sen Li, Hao Chen, Chen Zhao, Jinlin He, Lijing Zhang
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Molecules
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Online Access:https://www.mdpi.com/1420-3049/30/8/1810
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author Sen Li
Hao Chen
Chen Zhao
Jinlin He
Lijing Zhang
author_facet Sen Li
Hao Chen
Chen Zhao
Jinlin He
Lijing Zhang
author_sort Sen Li
collection DOAJ
description Flammability is a significant challenge in polymer-based strain sensing applications. In addition, the existing intrinsic flame retardant is not elastic at room temperature, which may potentially damage the flexible equipment. This study presents a series of flame-retardant ionic conductive elastomers (ICEs) (denoted as PCAIP<sub>x</sub>) containing phosphorus from phytic acid (PA) and nitrogen from choline chloride (ChCl) with multiple hydrogen bonds synthesized using a simple and efficient one-pot UV-initiated radical copolymerization of a polymerizable deep eutectic solvent (PDES). The limiting oxygen index (LOI) value increased from 24.1% for the pure PCAI without PA to 38.3% for PCAIP<sub>7.5</sub>. The SEM analysis of the residual char shows that the formation of the dense and continuous char layer effectively worked as a shield, preventing further decomposition of the undecomposed polymer inside while hindering the transmission of heat and mass and isolating the oxygen required for combustion. The hydrogen bonds’ cross-linked structure and phosphorus-containing elastomer demonstrate a superior elasticity (elongation at break of up to 2109%), durability, and tear resistance and excellent adhesive properties. Application of PCAIP<sub>X</sub> in strain sensors showed that the elastomer has excellent cyclic stability and exhibited repeatable and stable resistance change signals in response to repetitive bending motions of the wrist, fingers, elbow, and knee. Consequently, this study provides a simple strategy for the development of a flame-retardant ICE which can effectively reduce fire hazards and potentially be applied in other fire-risk fields such as personal protection, firefighting, and sports equipment.
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spelling doaj-art-21ec149e2cf546e58e2239e7ab136eea2025-08-20T02:28:41ZengMDPI AGMolecules1420-30492025-04-01308181010.3390/molecules30081810Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing ApplicationsSen Li0Hao Chen1Chen Zhao2Jinlin He3Lijing Zhang4College of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaCollege of Chemistry, Chemical Engineering and Materials Science, Soochow University, Suzhou 215123, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaCollege of Chemistry, Chemical Engineering and Materials Science, Soochow University, Suzhou 215123, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaFlammability is a significant challenge in polymer-based strain sensing applications. In addition, the existing intrinsic flame retardant is not elastic at room temperature, which may potentially damage the flexible equipment. This study presents a series of flame-retardant ionic conductive elastomers (ICEs) (denoted as PCAIP<sub>x</sub>) containing phosphorus from phytic acid (PA) and nitrogen from choline chloride (ChCl) with multiple hydrogen bonds synthesized using a simple and efficient one-pot UV-initiated radical copolymerization of a polymerizable deep eutectic solvent (PDES). The limiting oxygen index (LOI) value increased from 24.1% for the pure PCAI without PA to 38.3% for PCAIP<sub>7.5</sub>. The SEM analysis of the residual char shows that the formation of the dense and continuous char layer effectively worked as a shield, preventing further decomposition of the undecomposed polymer inside while hindering the transmission of heat and mass and isolating the oxygen required for combustion. The hydrogen bonds’ cross-linked structure and phosphorus-containing elastomer demonstrate a superior elasticity (elongation at break of up to 2109%), durability, and tear resistance and excellent adhesive properties. Application of PCAIP<sub>X</sub> in strain sensors showed that the elastomer has excellent cyclic stability and exhibited repeatable and stable resistance change signals in response to repetitive bending motions of the wrist, fingers, elbow, and knee. Consequently, this study provides a simple strategy for the development of a flame-retardant ICE which can effectively reduce fire hazards and potentially be applied in other fire-risk fields such as personal protection, firefighting, and sports equipment.https://www.mdpi.com/1420-3049/30/8/1810flame-retardant polymerionic conductive elastomerhydrogen bondsstrain sensor
spellingShingle Sen Li
Hao Chen
Chen Zhao
Jinlin He
Lijing Zhang
Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing Applications
Molecules
flame-retardant polymer
ionic conductive elastomer
hydrogen bonds
strain sensor
title Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing Applications
title_full Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing Applications
title_fullStr Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing Applications
title_full_unstemmed Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing Applications
title_short Flame-Retardant Ionic Conductive Elastomers with Multiple Hydrogen Bonds: Synthesis, Characterization, and Strain Sensing Applications
title_sort flame retardant ionic conductive elastomers with multiple hydrogen bonds synthesis characterization and strain sensing applications
topic flame-retardant polymer
ionic conductive elastomer
hydrogen bonds
strain sensor
url https://www.mdpi.com/1420-3049/30/8/1810
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AT haochen flameretardantionicconductiveelastomerswithmultiplehydrogenbondssynthesischaracterizationandstrainsensingapplications
AT chenzhao flameretardantionicconductiveelastomerswithmultiplehydrogenbondssynthesischaracterizationandstrainsensingapplications
AT jinlinhe flameretardantionicconductiveelastomerswithmultiplehydrogenbondssynthesischaracterizationandstrainsensingapplications
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