Derivation of Point Plot-based Ductile Fracture Loci through Assimilation of Finite Element Simulation and Individual Actual Punched Surface Profile

This study demonstrated the inverse identification of the ductile fracture locus (DFL), successfully reproducing the actual punched surface profiles of DP980 steels. The primary aim was to visualize the plastic strain and residual stress distribution in the observed punching surface cross-section. F...

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Main Authors: Matsuno Takashi, Eguchi Jin, Kunii Yasuhiro, Shimizu Kazuyuki, Matsuki Yuichi, Shinmiya Toyohisa, Iizuka Eiji
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:MATEC Web of Conferences
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Online Access:https://www.matec-conferences.org/articles/matecconf/pdf/2025/02/matecconf_iddrg2025_02001.pdf
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author Matsuno Takashi
Eguchi Jin
Kunii Yasuhiro
Shimizu Kazuyuki
Matsuki Yuichi
Shinmiya Toyohisa
Iizuka Eiji
author_facet Matsuno Takashi
Eguchi Jin
Kunii Yasuhiro
Shimizu Kazuyuki
Matsuki Yuichi
Shinmiya Toyohisa
Iizuka Eiji
author_sort Matsuno Takashi
collection DOAJ
description This study demonstrated the inverse identification of the ductile fracture locus (DFL), successfully reproducing the actual punched surface profiles of DP980 steels. The primary aim was to visualize the plastic strain and residual stress distribution in the observed punching surface cross-section. First, cracks were incorporated into finite element (FE) half-punching simulations, on the basis of preliminary observations of the actual crack propagation behavior, to replicate individual punched surface profiles. Notably, ductile fracture modeling was not employed during the initial FE simulation. Then, the equivalent plastic strain and historical-averaged stress triaxiality were plotted for two distinct element groups: those immediately before crack propagation (fracture region) and those unaffected by the crack (non-fracture region). The DFL was inversely identified as the boundary between the fracture and non-fracture regions. Subsequently, the identified DFL was integrated with Xue's damage integration scheme for FE punching simulations. This approach successfully reproduced the punched surface profiles. The DFL exhibited robustness under various punching conditions. FE simulations with different punching clearances yielded punched surface profiles that agreed well with the experimental observations, although slight variations were noted in the fracture surface portion.
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institution OA Journals
issn 2261-236X
language English
publishDate 2025-01-01
publisher EDP Sciences
record_format Article
series MATEC Web of Conferences
spelling doaj-art-218855c591b641f8b4bd858696fd8e5f2025-08-20T01:53:37ZengEDP SciencesMATEC Web of Conferences2261-236X2025-01-014080200110.1051/matecconf/202540802001matecconf_iddrg2025_02001Derivation of Point Plot-based Ductile Fracture Loci through Assimilation of Finite Element Simulation and Individual Actual Punched Surface ProfileMatsuno Takashi0Eguchi Jin1Kunii Yasuhiro2Shimizu Kazuyuki3Matsuki Yuichi4Shinmiya Toyohisa5Iizuka Eiji6Facaulty of Engineering, Tottori UniversityFacaulty of Engineering, Tottori UniversityFacaulty of Engineering, Tottori UniversityFacaulty of Engineering, Tottori UniversityJFE steel CorpJFE steel CorpJFE steel CorpThis study demonstrated the inverse identification of the ductile fracture locus (DFL), successfully reproducing the actual punched surface profiles of DP980 steels. The primary aim was to visualize the plastic strain and residual stress distribution in the observed punching surface cross-section. First, cracks were incorporated into finite element (FE) half-punching simulations, on the basis of preliminary observations of the actual crack propagation behavior, to replicate individual punched surface profiles. Notably, ductile fracture modeling was not employed during the initial FE simulation. Then, the equivalent plastic strain and historical-averaged stress triaxiality were plotted for two distinct element groups: those immediately before crack propagation (fracture region) and those unaffected by the crack (non-fracture region). The DFL was inversely identified as the boundary between the fracture and non-fracture regions. Subsequently, the identified DFL was integrated with Xue's damage integration scheme for FE punching simulations. This approach successfully reproduced the punched surface profiles. The DFL exhibited robustness under various punching conditions. FE simulations with different punching clearances yielded punched surface profiles that agreed well with the experimental observations, although slight variations were noted in the fracture surface portion.https://www.matec-conferences.org/articles/matecconf/pdf/2025/02/matecconf_iddrg2025_02001.pdfductile fracture locusassimilationfinite element simulationpunching
spellingShingle Matsuno Takashi
Eguchi Jin
Kunii Yasuhiro
Shimizu Kazuyuki
Matsuki Yuichi
Shinmiya Toyohisa
Iizuka Eiji
Derivation of Point Plot-based Ductile Fracture Loci through Assimilation of Finite Element Simulation and Individual Actual Punched Surface Profile
MATEC Web of Conferences
ductile fracture locus
assimilation
finite element simulation
punching
title Derivation of Point Plot-based Ductile Fracture Loci through Assimilation of Finite Element Simulation and Individual Actual Punched Surface Profile
title_full Derivation of Point Plot-based Ductile Fracture Loci through Assimilation of Finite Element Simulation and Individual Actual Punched Surface Profile
title_fullStr Derivation of Point Plot-based Ductile Fracture Loci through Assimilation of Finite Element Simulation and Individual Actual Punched Surface Profile
title_full_unstemmed Derivation of Point Plot-based Ductile Fracture Loci through Assimilation of Finite Element Simulation and Individual Actual Punched Surface Profile
title_short Derivation of Point Plot-based Ductile Fracture Loci through Assimilation of Finite Element Simulation and Individual Actual Punched Surface Profile
title_sort derivation of point plot based ductile fracture loci through assimilation of finite element simulation and individual actual punched surface profile
topic ductile fracture locus
assimilation
finite element simulation
punching
url https://www.matec-conferences.org/articles/matecconf/pdf/2025/02/matecconf_iddrg2025_02001.pdf
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