Discrete and Continual Strengthening of Contacting Structural Elements: Conception, Mathematical and Numerical Modeling

The paper proposes a variant of discrete and continual strengthening of contacting elements of machine-building structures. One of the parts is strengthened discretely, and its counterpart is strengthened continually. The resulting pair combines positive qualities of two different types of strengthe...

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Main Authors: N. A. Tkachuk, S. A. Kravchenko, V. A. Pylev, I. V. Parsadanov, A. V. Grabovsky, O. V. Veretelnik
Format: Article
Language:Russian
Published: Belarusian National Technical University 2019-07-01
Series:Наука и техника
Subjects:
Online Access:https://sat.bntu.by/jour/article/view/1980
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author N. A. Tkachuk
S. A. Kravchenko
V. A. Pylev
I. V. Parsadanov
A. V. Grabovsky
O. V. Veretelnik
author_facet N. A. Tkachuk
S. A. Kravchenko
V. A. Pylev
I. V. Parsadanov
A. V. Grabovsky
O. V. Veretelnik
author_sort N. A. Tkachuk
collection DOAJ
description The paper proposes a variant of discrete and continual strengthening of contacting elements of machine-building structures. One of the parts is strengthened discretely, and its counterpart is strengthened continually. The resulting pair combines positive qualities of two different types of strengthening methods. Investigations on stressed-deformed state of the treated fragments provides a basis for conclusion about high efficiency of the proposed combined strengthening method. While applying the method mechanisms of negative feedback between the stages “loading – contact interaction – friction – wear” are involved unlike with conventional versions of strengthening technologies. In this way, positive integral effect results from an application of the developed strengthening technology. This effect is significantly higher than the sum of effects obtained owing to application of every strengthening technology. In this case a favorable distribution of contact pressures between contacting bodies has been ensured. This, in its turn, leads to a decrease in wear that prevents a sharp increase in loads acting between bodies. Thus stabilization of the investigated processes occur. The papers considers stress-strain state of a representative fragment of the investigated system in order to demonstrate positive effects arising from the contact of strengthened bodies. Results of the calculations indicate validity of forecast assumptions. Indeed, the strengthened zones can bear high loads. However, due to high tribo-mechanical properties of the material in the hardened zones, friction and wear in them are much lower than for a base material. Due to this, all positive components of the total effect are formed. This effect is supported by the fact that a counterpart is processed continually. In particular, metals from aluminum-type materials are coated with a thin layer of oxides by forming them in a strong electric field of a special medium. Formed solid phases of oxides serve as a structural basis for formation of surface layers. In combination with discretely strengthened surfaces of counterparts the formed pair acquires high strength, antifriction and anti-wear properties.
format Article
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institution Kabale University
issn 2227-1031
2414-0392
language Russian
publishDate 2019-07-01
publisher Belarusian National Technical University
record_format Article
series Наука и техника
spelling doaj-art-2145968531a7477c9029a289200baeb32024-12-02T06:19:58ZrusBelarusian National Technical UniversityНаука и техника2227-10312414-03922019-07-0118324034710.21122/2227-1031-2019-18-3-240-3471795Discrete and Continual Strengthening of Contacting Structural Elements: Conception, Mathematical and Numerical ModelingN. A. Tkachuk0S. A. Kravchenko1V. A. Pylev2I. V. Parsadanov3A. V. Grabovsky4O. V. Veretelnik5National Technical University “Kharkiv Polytechnic Institute”National Technical University “Kharkiv Polytechnic Institute”National Technical University “Kharkiv Polytechnic Institute”National Technical University “Kharkiv Polytechnic Institute”National Technical University “Kharkiv Polytechnic Institute”National Technical University “Kharkiv Polytechnic Institute”The paper proposes a variant of discrete and continual strengthening of contacting elements of machine-building structures. One of the parts is strengthened discretely, and its counterpart is strengthened continually. The resulting pair combines positive qualities of two different types of strengthening methods. Investigations on stressed-deformed state of the treated fragments provides a basis for conclusion about high efficiency of the proposed combined strengthening method. While applying the method mechanisms of negative feedback between the stages “loading – contact interaction – friction – wear” are involved unlike with conventional versions of strengthening technologies. In this way, positive integral effect results from an application of the developed strengthening technology. This effect is significantly higher than the sum of effects obtained owing to application of every strengthening technology. In this case a favorable distribution of contact pressures between contacting bodies has been ensured. This, in its turn, leads to a decrease in wear that prevents a sharp increase in loads acting between bodies. Thus stabilization of the investigated processes occur. The papers considers stress-strain state of a representative fragment of the investigated system in order to demonstrate positive effects arising from the contact of strengthened bodies. Results of the calculations indicate validity of forecast assumptions. Indeed, the strengthened zones can bear high loads. However, due to high tribo-mechanical properties of the material in the hardened zones, friction and wear in them are much lower than for a base material. Due to this, all positive components of the total effect are formed. This effect is supported by the fact that a counterpart is processed continually. In particular, metals from aluminum-type materials are coated with a thin layer of oxides by forming them in a strong electric field of a special medium. Formed solid phases of oxides serve as a structural basis for formation of surface layers. In combination with discretely strengthened surfaces of counterparts the formed pair acquires high strength, antifriction and anti-wear properties.https://sat.bntu.by/jour/article/view/1980contactfrictionwearstressed-deformed statezone of discrete strengtheningcorundingfinite element methodrational technological parametersrepresentative volumefeedbackenergy efficiencymechanical engineering construction
spellingShingle N. A. Tkachuk
S. A. Kravchenko
V. A. Pylev
I. V. Parsadanov
A. V. Grabovsky
O. V. Veretelnik
Discrete and Continual Strengthening of Contacting Structural Elements: Conception, Mathematical and Numerical Modeling
Наука и техника
contact
friction
wear
stressed-deformed state
zone of discrete strengthening
corunding
finite element method
rational technological parameters
representative volume
feedback
energy efficiency
mechanical engineering construction
title Discrete and Continual Strengthening of Contacting Structural Elements: Conception, Mathematical and Numerical Modeling
title_full Discrete and Continual Strengthening of Contacting Structural Elements: Conception, Mathematical and Numerical Modeling
title_fullStr Discrete and Continual Strengthening of Contacting Structural Elements: Conception, Mathematical and Numerical Modeling
title_full_unstemmed Discrete and Continual Strengthening of Contacting Structural Elements: Conception, Mathematical and Numerical Modeling
title_short Discrete and Continual Strengthening of Contacting Structural Elements: Conception, Mathematical and Numerical Modeling
title_sort discrete and continual strengthening of contacting structural elements conception mathematical and numerical modeling
topic contact
friction
wear
stressed-deformed state
zone of discrete strengthening
corunding
finite element method
rational technological parameters
representative volume
feedback
energy efficiency
mechanical engineering construction
url https://sat.bntu.by/jour/article/view/1980
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AT sakravchenko discreteandcontinualstrengtheningofcontactingstructuralelementsconceptionmathematicalandnumericalmodeling
AT vapylev discreteandcontinualstrengtheningofcontactingstructuralelementsconceptionmathematicalandnumericalmodeling
AT ivparsadanov discreteandcontinualstrengtheningofcontactingstructuralelementsconceptionmathematicalandnumericalmodeling
AT avgrabovsky discreteandcontinualstrengtheningofcontactingstructuralelementsconceptionmathematicalandnumericalmodeling
AT ovveretelnik discreteandcontinualstrengtheningofcontactingstructuralelementsconceptionmathematicalandnumericalmodeling