Life cycle assessment of earth-based residential unit “TOVA”: A 3D printed on-site load-bearing structure

This paper aims to assess the environmental life cycle of a real lead-bearing 3D printed earthen-based (3DP-E) structure built on-site, “TOVA” in Spain. The method followed a cradle-to-site approach focusing on wall structure. Three different structure scenarios are compared with the 3DP-E; conventi...

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Main Authors: Deena El-Mahdy, Eugene Marais, Marwa AbdelRahim, Alexandre Dubor, Edouard Cabay
Format: Article
Language:English
Published: Elsevier 2025-12-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525007235
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author Deena El-Mahdy
Eugene Marais
Marwa AbdelRahim
Alexandre Dubor
Edouard Cabay
author_facet Deena El-Mahdy
Eugene Marais
Marwa AbdelRahim
Alexandre Dubor
Edouard Cabay
author_sort Deena El-Mahdy
collection DOAJ
description This paper aims to assess the environmental life cycle of a real lead-bearing 3D printed earthen-based (3DP-E) structure built on-site, “TOVA” in Spain. The method followed a cradle-to-site approach focusing on wall structure. Three different structure scenarios are compared with the 3DP-E; conventional fired bricks construction, 3DP concrete (3DP-C), and 3DP-E (optimised). The results show that the conventional structure scenario is the highest impact in all the indicators. Global warming indicates the highest results in the conventional method than the 3DP methods with a value of 12004.5 kg CO2 eq, while 264.759 kg CO2 eq, 161.368 kg CO2 eq, and 592.995 kg CO2 eq, respectively for the 3DP-E, 3DP-E(O), and 3DP-C respectively. A significant environmental enhancement in global warming for 3DP-E and 3DP-E(optimized) are 55 % and 72 % respectively compared to 3DP-C, and around 97 % enhancement compared to the conventional technique. Regarding the carbon emission from transportation, 3DP-E recorded the lowest ratio from transportation, as 85 % of the materials were locally sourced from the site. Unlike the 3DP-C and conventional scenarios where both had the highest ratio of 100 %, where all the materials were imported. This paper contributes by highlighting the potential of 3DP-E to enhance sustainability by reducing the environmental impact of construction.
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spelling doaj-art-20e0c97574aa46acb415bf335bf19e812025-08-20T03:21:38ZengElsevierCase Studies in Construction Materials2214-50952025-12-0123e0492510.1016/j.cscm.2025.e04925Life cycle assessment of earth-based residential unit “TOVA”: A 3D printed on-site load-bearing structureDeena El-Mahdy0Eugene Marais1Marwa AbdelRahim2Alexandre Dubor3Edouard Cabay4The British University in Egypt, Faculty of Engineering, El‐Sherouk City, Egypt; IaaC, Institute For Advanced Architecture of Catalonia, Spain; Corresponding author at: The British University in Egypt, Faculty of Engineering, El‐Sherouk City, Egypt.IaaC, Institute For Advanced Architecture of Catalonia, Spain; University of Johannesburg, Department of Civil Engineering, Faculty of Engineering, South AfricaIaaC, Institute For Advanced Architecture of Catalonia, SpainIaaC, Institute For Advanced Architecture of Catalonia, SpainIaaC, Institute For Advanced Architecture of Catalonia, SpainThis paper aims to assess the environmental life cycle of a real lead-bearing 3D printed earthen-based (3DP-E) structure built on-site, “TOVA” in Spain. The method followed a cradle-to-site approach focusing on wall structure. Three different structure scenarios are compared with the 3DP-E; conventional fired bricks construction, 3DP concrete (3DP-C), and 3DP-E (optimised). The results show that the conventional structure scenario is the highest impact in all the indicators. Global warming indicates the highest results in the conventional method than the 3DP methods with a value of 12004.5 kg CO2 eq, while 264.759 kg CO2 eq, 161.368 kg CO2 eq, and 592.995 kg CO2 eq, respectively for the 3DP-E, 3DP-E(O), and 3DP-C respectively. A significant environmental enhancement in global warming for 3DP-E and 3DP-E(optimized) are 55 % and 72 % respectively compared to 3DP-C, and around 97 % enhancement compared to the conventional technique. Regarding the carbon emission from transportation, 3DP-E recorded the lowest ratio from transportation, as 85 % of the materials were locally sourced from the site. Unlike the 3DP-C and conventional scenarios where both had the highest ratio of 100 %, where all the materials were imported. This paper contributes by highlighting the potential of 3DP-E to enhance sustainability by reducing the environmental impact of construction.http://www.sciencedirect.com/science/article/pii/S2214509525007235Earthen materials3D printingLife cycle assessmentCO2 emissionMonitoringGlobal warming potential
spellingShingle Deena El-Mahdy
Eugene Marais
Marwa AbdelRahim
Alexandre Dubor
Edouard Cabay
Life cycle assessment of earth-based residential unit “TOVA”: A 3D printed on-site load-bearing structure
Case Studies in Construction Materials
Earthen materials
3D printing
Life cycle assessment
CO2 emission
Monitoring
Global warming potential
title Life cycle assessment of earth-based residential unit “TOVA”: A 3D printed on-site load-bearing structure
title_full Life cycle assessment of earth-based residential unit “TOVA”: A 3D printed on-site load-bearing structure
title_fullStr Life cycle assessment of earth-based residential unit “TOVA”: A 3D printed on-site load-bearing structure
title_full_unstemmed Life cycle assessment of earth-based residential unit “TOVA”: A 3D printed on-site load-bearing structure
title_short Life cycle assessment of earth-based residential unit “TOVA”: A 3D printed on-site load-bearing structure
title_sort life cycle assessment of earth based residential unit tova a 3d printed on site load bearing structure
topic Earthen materials
3D printing
Life cycle assessment
CO2 emission
Monitoring
Global warming potential
url http://www.sciencedirect.com/science/article/pii/S2214509525007235
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