Superior bonding of Al/Mg interface by introducing nanocrystals via high-entropy alloy coating and ultrasonic vibration

A novel FeCoNiCrCu high-entropy alloy (HEA) coating and ultrasonic vibration composite treatment method were developed to prepare the Al/Mg bimetal to enhance the Al/Mg interface. Elemental interdiffusion at the Al/HEA interface led to the formation of AlxFeCoNiCrCu. The HEA/Mg interface melted due...

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Main Authors: Yuancai Xu, Wenming Jiang, Qingqing Li, Linghui Yu, Xiaopeng Yu, Ziwei Peng, Zitian Fan
Format: Article
Language:English
Published: Taylor & Francis Group 2025-02-01
Series:Materials Research Letters
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/21663831.2024.2427337
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author Yuancai Xu
Wenming Jiang
Qingqing Li
Linghui Yu
Xiaopeng Yu
Ziwei Peng
Zitian Fan
author_facet Yuancai Xu
Wenming Jiang
Qingqing Li
Linghui Yu
Xiaopeng Yu
Ziwei Peng
Zitian Fan
author_sort Yuancai Xu
collection DOAJ
description A novel FeCoNiCrCu high-entropy alloy (HEA) coating and ultrasonic vibration composite treatment method were developed to prepare the Al/Mg bimetal to enhance the Al/Mg interface. Elemental interdiffusion at the Al/HEA interface led to the formation of AlxFeCoNiCrCu. The HEA/Mg interface melted due to friction heat and cavitation effect by ultrasonic vibration and then cooled at an extremely high cooling rate to form nanocrystals. The presence of the nanocrystals hindered dislocation movement, resulting in difficulty in crack propagation, significantly improving the shear strength of the Al/Mg bimetal, which increased from 34.52 MPa without treatment to 77.86 MPa, increasing by 125.55%.
format Article
id doaj-art-20d22aff1c624d369fc3e7b255433cee
institution DOAJ
issn 2166-3831
language English
publishDate 2025-02-01
publisher Taylor & Francis Group
record_format Article
series Materials Research Letters
spelling doaj-art-20d22aff1c624d369fc3e7b255433cee2025-08-20T03:21:32ZengTaylor & Francis GroupMaterials Research Letters2166-38312025-02-0113213113910.1080/21663831.2024.2427337Superior bonding of Al/Mg interface by introducing nanocrystals via high-entropy alloy coating and ultrasonic vibrationYuancai Xu0Wenming Jiang1Qingqing Li2Linghui Yu3Xiaopeng Yu4Ziwei Peng5Zitian Fan6State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, People’s Republic of ChinaState Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, People’s Republic of ChinaState Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, People’s Republic of ChinaState Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, People’s Republic of ChinaState Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, People’s Republic of ChinaState Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, People’s Republic of ChinaState Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, People’s Republic of ChinaA novel FeCoNiCrCu high-entropy alloy (HEA) coating and ultrasonic vibration composite treatment method were developed to prepare the Al/Mg bimetal to enhance the Al/Mg interface. Elemental interdiffusion at the Al/HEA interface led to the formation of AlxFeCoNiCrCu. The HEA/Mg interface melted due to friction heat and cavitation effect by ultrasonic vibration and then cooled at an extremely high cooling rate to form nanocrystals. The presence of the nanocrystals hindered dislocation movement, resulting in difficulty in crack propagation, significantly improving the shear strength of the Al/Mg bimetal, which increased from 34.52 MPa without treatment to 77.86 MPa, increasing by 125.55%.https://www.tandfonline.com/doi/10.1080/21663831.2024.2427337Al/Mg interfaceHEA coatingultrasonic vibrationnanocrystalsbonding strength
spellingShingle Yuancai Xu
Wenming Jiang
Qingqing Li
Linghui Yu
Xiaopeng Yu
Ziwei Peng
Zitian Fan
Superior bonding of Al/Mg interface by introducing nanocrystals via high-entropy alloy coating and ultrasonic vibration
Materials Research Letters
Al/Mg interface
HEA coating
ultrasonic vibration
nanocrystals
bonding strength
title Superior bonding of Al/Mg interface by introducing nanocrystals via high-entropy alloy coating and ultrasonic vibration
title_full Superior bonding of Al/Mg interface by introducing nanocrystals via high-entropy alloy coating and ultrasonic vibration
title_fullStr Superior bonding of Al/Mg interface by introducing nanocrystals via high-entropy alloy coating and ultrasonic vibration
title_full_unstemmed Superior bonding of Al/Mg interface by introducing nanocrystals via high-entropy alloy coating and ultrasonic vibration
title_short Superior bonding of Al/Mg interface by introducing nanocrystals via high-entropy alloy coating and ultrasonic vibration
title_sort superior bonding of al mg interface by introducing nanocrystals via high entropy alloy coating and ultrasonic vibration
topic Al/Mg interface
HEA coating
ultrasonic vibration
nanocrystals
bonding strength
url https://www.tandfonline.com/doi/10.1080/21663831.2024.2427337
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