The Bioengineering of Insect Cell Lines for Biotherapeutics and Vaccine Production: An Updated Review

Insect cell lines are a cornerstone of recombinant protein production, providing a versatile platform for biopharmaceutical and research applications. In the early 20th century, scientists first attempted to culture insect cells in vitro, developing continuous cell lines to produce the first insect...

Full description

Saved in:
Bibliographic Details
Main Authors: Michał Sułek, Agnieszka Szuster-Ciesielska
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Vaccines
Subjects:
Online Access:https://www.mdpi.com/2076-393X/13/6/556
Tags: Add Tag
No Tags, Be the first to tag this record!
Description
Summary:Insect cell lines are a cornerstone of recombinant protein production, providing a versatile platform for biopharmaceutical and research applications. In the early 20th century, scientists first attempted to culture insect cells in vitro, developing continuous cell lines to produce the first insect cell-derived recombinant protein, IFN-β. Initial successes, along with advancements in the use of insect cells for recombinant protein manufacturing, primarily relied on baculovirus expression vector systems (BEVSs), which enable heterologous gene expression in infected cells. Today, growing attention is focused on baculovirus-free systems based on the transfection of insect cells with plasmid DNA. This approach simplifies the final product purification process and facilitates the development of stable monoclonal cell lines that produce recombinant proteins or protein complexes, particularly virus-like particles (VLPs). Thanks to advancements in genetic engineering and the application of adaptive laboratory evolution (ALE) methods, significant strides have been made in overcoming many limitations associated with insect cell BEVSs, ultimately enhancing the reliability, yield, and quality of the biomanufacturing process. Our manuscript discusses the history of developing insect cell lines, presents various recombinant protein production systems utilizing these cells, and summarizes modifications aimed at improving insect cell lines for recombinant protein biomanufacturing. Finally, we explore their implications in pharmaceutical production, particularly on Nuvaxovid<sup>®</sup>/Covovax, which is the latest approved vaccine developed using insect cell BEVSs for protection against SARS-CoV-2.
ISSN:2076-393X