Patterning the Pore Orientation of Nanoporous Metal via Self‐Organization in Flow Cells

Abstract Nanoporous metals, a class of free‐standing, high specific‐area materials, evolve from interface‐controlled self‐organization in a selective dissolution (e.g., dealloying). The process creates randomly oriented pores, in which slow mass transport has limited the functional applications of n...

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Main Authors: Congcheng Wang, Yang Li, Xiangwei Geng, Jiatao Mao, Qing Chen
Format: Article
Language:English
Published: Wiley 2025-02-01
Series:Advanced Science
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Online Access:https://doi.org/10.1002/advs.202411695
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author Congcheng Wang
Yang Li
Xiangwei Geng
Jiatao Mao
Qing Chen
author_facet Congcheng Wang
Yang Li
Xiangwei Geng
Jiatao Mao
Qing Chen
author_sort Congcheng Wang
collection DOAJ
description Abstract Nanoporous metals, a class of free‐standing, high specific‐area materials, evolve from interface‐controlled self‐organization in a selective dissolution (e.g., dealloying). The process creates randomly oriented pores, in which slow mass transport has limited the functional applications of nanoporous metals. Here the control of the pore orientation is demonstrated with a dealloying analogy, reduction‐induced decomposition, achieved in flow cells. Via forced convection, the self‐organization is placed under the control of sufficiently rapid mass transport to suppress pore branching and align 100 nm‐wide ligaments and pores along the direction of reaction propagation, boosting the permeability by an order of magnitude while retaining the large surface area. The pore orientation can be further manipulated with a flow field for an orientation pattern akin to the expected fluid pattern, enabling a nanoporous silver electrode to deliver a peak power of 0.3 W cm−2 in a redox‐flow battery, outperforming commercial carbon electrodes.
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spelling doaj-art-2025c5149fd94b759934378c6c4a0d442025-08-20T01:51:48ZengWileyAdvanced Science2198-38442025-02-01128n/an/a10.1002/advs.202411695Patterning the Pore Orientation of Nanoporous Metal via Self‐Organization in Flow CellsCongcheng Wang0Yang Li1Xiangwei Geng2Jiatao Mao3Qing Chen4Department of Mechanical and Aerospace Engineering The Hong Kong University of Science and Technology Clear Water Bay Kowloon Hong KongDepartment of Mechanical and Aerospace Engineering The Hong Kong University of Science and Technology Clear Water Bay Kowloon Hong KongDepartment of Mechanical and Aerospace Engineering The Hong Kong University of Science and Technology Clear Water Bay Kowloon Hong KongDepartment of Chemistry The Hong Kong University of Science and Technology Clear Water Bay Kowloon Hong KongDepartment of Mechanical and Aerospace Engineering The Hong Kong University of Science and Technology Clear Water Bay Kowloon Hong KongAbstract Nanoporous metals, a class of free‐standing, high specific‐area materials, evolve from interface‐controlled self‐organization in a selective dissolution (e.g., dealloying). The process creates randomly oriented pores, in which slow mass transport has limited the functional applications of nanoporous metals. Here the control of the pore orientation is demonstrated with a dealloying analogy, reduction‐induced decomposition, achieved in flow cells. Via forced convection, the self‐organization is placed under the control of sufficiently rapid mass transport to suppress pore branching and align 100 nm‐wide ligaments and pores along the direction of reaction propagation, boosting the permeability by an order of magnitude while retaining the large surface area. The pore orientation can be further manipulated with a flow field for an orientation pattern akin to the expected fluid pattern, enabling a nanoporous silver electrode to deliver a peak power of 0.3 W cm−2 in a redox‐flow battery, outperforming commercial carbon electrodes.https://doi.org/10.1002/advs.202411695dealloyingnanoporous metalpore orientationporous electroderedox flow batteryself‐organization
spellingShingle Congcheng Wang
Yang Li
Xiangwei Geng
Jiatao Mao
Qing Chen
Patterning the Pore Orientation of Nanoporous Metal via Self‐Organization in Flow Cells
Advanced Science
dealloying
nanoporous metal
pore orientation
porous electrode
redox flow battery
self‐organization
title Patterning the Pore Orientation of Nanoporous Metal via Self‐Organization in Flow Cells
title_full Patterning the Pore Orientation of Nanoporous Metal via Self‐Organization in Flow Cells
title_fullStr Patterning the Pore Orientation of Nanoporous Metal via Self‐Organization in Flow Cells
title_full_unstemmed Patterning the Pore Orientation of Nanoporous Metal via Self‐Organization in Flow Cells
title_short Patterning the Pore Orientation of Nanoporous Metal via Self‐Organization in Flow Cells
title_sort patterning the pore orientation of nanoporous metal via self organization in flow cells
topic dealloying
nanoporous metal
pore orientation
porous electrode
redox flow battery
self‐organization
url https://doi.org/10.1002/advs.202411695
work_keys_str_mv AT congchengwang patterningtheporeorientationofnanoporousmetalviaselforganizationinflowcells
AT yangli patterningtheporeorientationofnanoporousmetalviaselforganizationinflowcells
AT xiangweigeng patterningtheporeorientationofnanoporousmetalviaselforganizationinflowcells
AT jiataomao patterningtheporeorientationofnanoporousmetalviaselforganizationinflowcells
AT qingchen patterningtheporeorientationofnanoporousmetalviaselforganizationinflowcells