Enhancing the performance of double-flush riveted joints through hybridization with adhesive bonding
This paper explores the potential to enhance the mechanical performance of joints created through a new joining-by-forming technique called hybrid double-flush riveting. To achieve this, adhesive bonding is used to form hybrid lap joints with superior mechanical properties. The study focuses on high...
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| Main Authors: | , , , , , , |
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| Format: | Article |
| Language: | English |
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Elsevier
2025-12-01
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| Series: | Journal of Advanced Joining Processes |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2666330925000457 |
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| _version_ | 1850207594417750016 |
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| author | João M.B. Alpendre Pedro M.S. Rosado Rui F.V. Sampaio João P.M. Pragana Ivo M.F. Bragança Carlos M.A. Silva Paulo A.F. Martins |
| author_facet | João M.B. Alpendre Pedro M.S. Rosado Rui F.V. Sampaio João P.M. Pragana Ivo M.F. Bragança Carlos M.A. Silva Paulo A.F. Martins |
| author_sort | João M.B. Alpendre |
| collection | DOAJ |
| description | This paper explores the potential to enhance the mechanical performance of joints created through a new joining-by-forming technique called hybrid double-flush riveting. To achieve this, adhesive bonding is used to form hybrid lap joints with superior mechanical properties. The study focuses on high-strength steel sheets and starts by identifying the appropriate surface conditions necessary for producing strong adhesive-bonded joints. A similar strategy is applied to construct double-flush riveted joints, focusing on the geometric variables involved in the process. Hybrid joints are then created by integrating adhesive bonding with double-flush riveting, with the second carried out before or after curing is completed. The experimental development is supported by finite element analysis conducted with an in-house computer program.The mechanical performance of the hybrid joints is compared to that of purely adhesive-bonded and conventionally double-flush riveted joints through shear and peel destructive testing. Results demonstrate that hybrid joints ultimately provide greater joint strength for both solicitations. This allows showcasing the hybridization of double-flush riveting with adhesive bonding as an effective solution for applications where joint strength and continuity are essential. |
| format | Article |
| id | doaj-art-1fefd93dd6c049f7b0e213ab1cfda749 |
| institution | OA Journals |
| issn | 2666-3309 |
| language | English |
| publishDate | 2025-12-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Advanced Joining Processes |
| spelling | doaj-art-1fefd93dd6c049f7b0e213ab1cfda7492025-08-20T02:10:28ZengElsevierJournal of Advanced Joining Processes2666-33092025-12-011210032410.1016/j.jajp.2025.100324Enhancing the performance of double-flush riveted joints through hybridization with adhesive bondingJoão M.B. Alpendre0Pedro M.S. Rosado1Rui F.V. Sampaio2João P.M. Pragana3Ivo M.F. Bragança4Carlos M.A. Silva5Paulo A.F. Martins6IDMEC, Instituto Superior Técnico, Universidade de Lisboa, PortugalIDMEC, Instituto Superior Técnico, Universidade de Lisboa, PortugalIDMEC, Instituto Superior Técnico, Universidade de Lisboa, PortugalIDMEC, Instituto Superior Técnico, Universidade de Lisboa, PortugalCIMOSM, Instituto Superior de Engenharia de Lisboa, Instituto Politécnico de Lisboa, PortugalIDMEC, Instituto Superior Técnico, Universidade de Lisboa, PortugalIDMEC, Instituto Superior Técnico, Universidade de Lisboa, Portugal; Corresponding author.This paper explores the potential to enhance the mechanical performance of joints created through a new joining-by-forming technique called hybrid double-flush riveting. To achieve this, adhesive bonding is used to form hybrid lap joints with superior mechanical properties. The study focuses on high-strength steel sheets and starts by identifying the appropriate surface conditions necessary for producing strong adhesive-bonded joints. A similar strategy is applied to construct double-flush riveted joints, focusing on the geometric variables involved in the process. Hybrid joints are then created by integrating adhesive bonding with double-flush riveting, with the second carried out before or after curing is completed. The experimental development is supported by finite element analysis conducted with an in-house computer program.The mechanical performance of the hybrid joints is compared to that of purely adhesive-bonded and conventionally double-flush riveted joints through shear and peel destructive testing. Results demonstrate that hybrid joints ultimately provide greater joint strength for both solicitations. This allows showcasing the hybridization of double-flush riveting with adhesive bonding as an effective solution for applications where joint strength and continuity are essential.http://www.sciencedirect.com/science/article/pii/S2666330925000457Joining by formingDouble-flush rivetingAdhesive bondingHybrid lap jointsFinite element modellingExperimentation |
| spellingShingle | João M.B. Alpendre Pedro M.S. Rosado Rui F.V. Sampaio João P.M. Pragana Ivo M.F. Bragança Carlos M.A. Silva Paulo A.F. Martins Enhancing the performance of double-flush riveted joints through hybridization with adhesive bonding Journal of Advanced Joining Processes Joining by forming Double-flush riveting Adhesive bonding Hybrid lap joints Finite element modelling Experimentation |
| title | Enhancing the performance of double-flush riveted joints through hybridization with adhesive bonding |
| title_full | Enhancing the performance of double-flush riveted joints through hybridization with adhesive bonding |
| title_fullStr | Enhancing the performance of double-flush riveted joints through hybridization with adhesive bonding |
| title_full_unstemmed | Enhancing the performance of double-flush riveted joints through hybridization with adhesive bonding |
| title_short | Enhancing the performance of double-flush riveted joints through hybridization with adhesive bonding |
| title_sort | enhancing the performance of double flush riveted joints through hybridization with adhesive bonding |
| topic | Joining by forming Double-flush riveting Adhesive bonding Hybrid lap joints Finite element modelling Experimentation |
| url | http://www.sciencedirect.com/science/article/pii/S2666330925000457 |
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