Airflow Cooling Mechanism for High Power-Density Permanent Magnet Motor

High power-density electric machines present the benefits of high torque and speed. However, this generally comes with heating problems characterized by high temperatures that affect performance. Conventional approaches to address overheating are to include cooling fans or jackets within the stator...

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Main Authors: Awungabeh Flavis Akawung, Besong John Ebot, Yasutaka Fujimoto
Format: Article
Language:English
Published: IEEE 2024-01-01
Series:IEEE Open Journal of the Industrial Electronics Society
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10417077/
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author Awungabeh Flavis Akawung
Besong John Ebot
Yasutaka Fujimoto
author_facet Awungabeh Flavis Akawung
Besong John Ebot
Yasutaka Fujimoto
author_sort Awungabeh Flavis Akawung
collection DOAJ
description High power-density electric machines present the benefits of high torque and speed. However, this generally comes with heating problems characterized by high temperatures that affect performance. Conventional approaches to address overheating are to include cooling fans or jackets within the stator core of the machine. This approach is challenging to implement in small-size high power-density machines. In this article, a cooling mechanism integrated in the rotor of a high power-density permanent magnet motor is proposed. It comprises a set of six holes, shrouded within a hollow shaft. The mechanism is based on conditioning air due to a centrifugal force that is produced by the rotational speed of the rotor from the inlet. A theoretical model based on flow resistance network is proposed to analyze the airflow rate. An analytical thermal model based on lumped parameter thermal network is developed to analyze the effect of the flow rate on the temperature distribution in the motor. Also, a simulation analysis model was conducted using computational fluid dynamics to analyze the effect of air flowing in the motor. An experimental prototype is developed to verify, validate, and evaluate the proposed cooling model. The cooling system is effective in reducing temperatures from speeds above 6000 min<sup>&#x2212;1</sup>.
format Article
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institution Kabale University
issn 2644-1284
language English
publishDate 2024-01-01
publisher IEEE
record_format Article
series IEEE Open Journal of the Industrial Electronics Society
spelling doaj-art-1f01fee9a21e40ce8dbd25738e4f38292025-01-17T00:00:56ZengIEEEIEEE Open Journal of the Industrial Electronics Society2644-12842024-01-015678010.1109/OJIES.2024.336050910417077Airflow Cooling Mechanism for High Power-Density Permanent Magnet MotorAwungabeh Flavis Akawung0https://orcid.org/0000-0002-7150-3743Besong John Ebot1https://orcid.org/0000-0002-5935-4140Yasutaka Fujimoto2https://orcid.org/0000-0002-8106-5425Department of Mathematics, Physics, Electrical Engineering and Computer Science, Yokohama National University, Yokohama, JapanInstitute for Multidisciplinary Sciences, Yokohama National University, Yokohama, JapanDepartment of Mathematics, Physics, Electrical Engineering and Computer Science, Yokohama National University, Yokohama, JapanHigh power-density electric machines present the benefits of high torque and speed. However, this generally comes with heating problems characterized by high temperatures that affect performance. Conventional approaches to address overheating are to include cooling fans or jackets within the stator core of the machine. This approach is challenging to implement in small-size high power-density machines. In this article, a cooling mechanism integrated in the rotor of a high power-density permanent magnet motor is proposed. It comprises a set of six holes, shrouded within a hollow shaft. The mechanism is based on conditioning air due to a centrifugal force that is produced by the rotational speed of the rotor from the inlet. A theoretical model based on flow resistance network is proposed to analyze the airflow rate. An analytical thermal model based on lumped parameter thermal network is developed to analyze the effect of the flow rate on the temperature distribution in the motor. Also, a simulation analysis model was conducted using computational fluid dynamics to analyze the effect of air flowing in the motor. An experimental prototype is developed to verify, validate, and evaluate the proposed cooling model. The cooling system is effective in reducing temperatures from speeds above 6000 min<sup>&#x2212;1</sup>.https://ieeexplore.ieee.org/document/10417077/Air conditioningcomputational fluid dynamics (CFD)coolingfan-coolflow network (FN)lumped parameter
spellingShingle Awungabeh Flavis Akawung
Besong John Ebot
Yasutaka Fujimoto
Airflow Cooling Mechanism for High Power-Density Permanent Magnet Motor
IEEE Open Journal of the Industrial Electronics Society
Air conditioning
computational fluid dynamics (CFD)
cooling
fan-cool
flow network (FN)
lumped parameter
title Airflow Cooling Mechanism for High Power-Density Permanent Magnet Motor
title_full Airflow Cooling Mechanism for High Power-Density Permanent Magnet Motor
title_fullStr Airflow Cooling Mechanism for High Power-Density Permanent Magnet Motor
title_full_unstemmed Airflow Cooling Mechanism for High Power-Density Permanent Magnet Motor
title_short Airflow Cooling Mechanism for High Power-Density Permanent Magnet Motor
title_sort airflow cooling mechanism for high power density permanent magnet motor
topic Air conditioning
computational fluid dynamics (CFD)
cooling
fan-cool
flow network (FN)
lumped parameter
url https://ieeexplore.ieee.org/document/10417077/
work_keys_str_mv AT awungabehflavisakawung airflowcoolingmechanismforhighpowerdensitypermanentmagnetmotor
AT besongjohnebot airflowcoolingmechanismforhighpowerdensitypermanentmagnetmotor
AT yasutakafujimoto airflowcoolingmechanismforhighpowerdensitypermanentmagnetmotor