Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes
Deep drawing processes play a pivotal role in the manufacturing of sheet and shell products, making it a widely adopted method. This research employs numerical simulations to investigate the impact of various process parameters on the fracture height of cylindrical cups made from SECC (Steel Electro...
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| Format: | Article |
| Language: | English |
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Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT
2024-03-01
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| Series: | Journal of Machine Engineering |
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| Online Access: | http://jmacheng.not.pl/Optimization-and-Modelling-of-Fracture-Height-in-SECC-Cylindrical-Cup-Deep-Drawing,185476,0,2.html |
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| _version_ | 1849771870787731456 |
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| author | Quy-Huy Trieu The Thanh Luyen Duc-Toan Nguyen |
| author_facet | Quy-Huy Trieu The Thanh Luyen Duc-Toan Nguyen |
| author_sort | Quy-Huy Trieu |
| collection | DOAJ |
| description | Deep drawing processes play a pivotal role in the manufacturing of sheet and shell products, making it a widely adopted method. This research employs numerical simulations to investigate the impact of various process parameters on the fracture height of cylindrical cups made from SECC (Steel Electrogalvanized Commercial Cold rolled) material. Specifically, it examines parameters such as blank holder force (BHF), punch corner radius (Rp), die corner radius (Rd), and punch-die clearance (Wc). The study extends to optimizing fracture height, offering a solution to this challenge. Subsequently, the selected parameters are validated through experimental deep drawing of cylindrical cups, resulting in a minimal deviation of 1.55% between simulation and experiment outcomes. A precise mathematical equation is developed to estimate fracture height under diverse machining conditions, with a maximum deviation of 4.52% observed between the mathematical model and simulation. These findings represent a substantial advancement in deep drawing processes technology, particularly in reducing error rates during the production of cylindrical cups. |
| format | Article |
| id | doaj-art-1e51b0d21d3548ee8cf9f0790bac6f4e |
| institution | DOAJ |
| issn | 1895-7595 2391-8071 |
| language | English |
| publishDate | 2024-03-01 |
| publisher | Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT |
| record_format | Article |
| series | Journal of Machine Engineering |
| spelling | doaj-art-1e51b0d21d3548ee8cf9f0790bac6f4e2025-08-20T03:02:29ZengPublishing House of Wrocław Board of Scientific Technical Societies Federation NOTJournal of Machine Engineering1895-75952391-80712024-03-01241748610.36897/jme/185476185476Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing ProcessesQuy-Huy Trieu0The Thanh Luyen1Duc-Toan Nguyen2https://orcid.org/0000-0001-9619-4476Faculty of Mechanical Engineering, University of Economics - Technology for Industries, Hanoi City, VietnamFaculty of Mechanical Engineering, Hungyen University of Technology and Education, Hungyen, VietnamSchool of Mechanical Engineering, Hanoi University of Science and Technology, Hai Ba Trung District, Hanoi City, VietnamDeep drawing processes play a pivotal role in the manufacturing of sheet and shell products, making it a widely adopted method. This research employs numerical simulations to investigate the impact of various process parameters on the fracture height of cylindrical cups made from SECC (Steel Electrogalvanized Commercial Cold rolled) material. Specifically, it examines parameters such as blank holder force (BHF), punch corner radius (Rp), die corner radius (Rd), and punch-die clearance (Wc). The study extends to optimizing fracture height, offering a solution to this challenge. Subsequently, the selected parameters are validated through experimental deep drawing of cylindrical cups, resulting in a minimal deviation of 1.55% between simulation and experiment outcomes. A precise mathematical equation is developed to estimate fracture height under diverse machining conditions, with a maximum deviation of 4.52% observed between the mathematical model and simulation. These findings represent a substantial advancement in deep drawing processes technology, particularly in reducing error rates during the production of cylindrical cups.http://jmacheng.not.pl/Optimization-and-Modelling-of-Fracture-Height-in-SECC-Cylindrical-Cup-Deep-Drawing,185476,0,2.htmlfemtaguchi orthogonal arrayfracture heightsecc sheet steel |
| spellingShingle | Quy-Huy Trieu The Thanh Luyen Duc-Toan Nguyen Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes Journal of Machine Engineering fem taguchi orthogonal array fracture height secc sheet steel |
| title | Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes |
| title_full | Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes |
| title_fullStr | Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes |
| title_full_unstemmed | Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes |
| title_short | Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes |
| title_sort | optimization and modelling of fracture height in secc cylindrical cup deep drawing processes |
| topic | fem taguchi orthogonal array fracture height secc sheet steel |
| url | http://jmacheng.not.pl/Optimization-and-Modelling-of-Fracture-Height-in-SECC-Cylindrical-Cup-Deep-Drawing,185476,0,2.html |
| work_keys_str_mv | AT quyhuytrieu optimizationandmodellingoffractureheightinsecccylindricalcupdeepdrawingprocesses AT thethanhluyen optimizationandmodellingoffractureheightinsecccylindricalcupdeepdrawingprocesses AT ductoannguyen optimizationandmodellingoffractureheightinsecccylindricalcupdeepdrawingprocesses |