Interfacial characteristics, electrical conductivity, mechanical performance, and tribology behavior of ZrB2/Cu composites

The inferior anti-wear properties limited the service life and stability of the Cu materials in mechanical-electronic engineering fields. The ZrB2/Cu composites were prepared to optimize tribological and electrical properties based on the high hardness and low electrical resistance of ZrB2 ceramics....

Full description

Saved in:
Bibliographic Details
Main Authors: Cong Li, Jing Shi, Bo Li, Weijia Ren, Zhen Cao, Lan Wei, Da Wu, Yimin Gao, Pucun Bai, Zhong Chen
Format: Article
Language:English
Published: Elsevier 2025-08-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525007865
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850113400391073792
author Cong Li
Jing Shi
Bo Li
Weijia Ren
Zhen Cao
Lan Wei
Da Wu
Yimin Gao
Pucun Bai
Zhong Chen
author_facet Cong Li
Jing Shi
Bo Li
Weijia Ren
Zhen Cao
Lan Wei
Da Wu
Yimin Gao
Pucun Bai
Zhong Chen
author_sort Cong Li
collection DOAJ
description The inferior anti-wear properties limited the service life and stability of the Cu materials in mechanical-electronic engineering fields. The ZrB2/Cu composites were prepared to optimize tribological and electrical properties based on the high hardness and low electrical resistance of ZrB2 ceramics. Introducing ZrB2 micro/nanoparticles significantly improved the Cu matrix’s hardness without severely reducing its electrical conductivity. Therefore, the electrical conductivity and hardness of the Cu-20 wt%ZrB2 composite were 20.18 %IACS and 231.64 HV, respectively. The compression strength of composites first improved and then decreased with the ZrB2 content. The lubrication characteristics offered by the continuous tribo-layer and the support effects of ZrB2 micro/nanoparticles were the primary reasons for enhancing friction reduction and anti-wear properties in Cu matrix composites. This work provided a theoretical foundation for the structural design of Cu-based composites with desirable electrical conductivity and wear resistance.
format Article
id doaj-art-1e3c502d669d496caa99533a6f36b0d8
institution OA Journals
issn 0264-1275
language English
publishDate 2025-08-01
publisher Elsevier
record_format Article
series Materials & Design
spelling doaj-art-1e3c502d669d496caa99533a6f36b0d82025-08-20T02:37:10ZengElsevierMaterials & Design0264-12752025-08-0125611436610.1016/j.matdes.2025.114366Interfacial characteristics, electrical conductivity, mechanical performance, and tribology behavior of ZrB2/Cu compositesCong Li0Jing Shi1Bo Li2Weijia Ren3Zhen Cao4Lan Wei5Da Wu6Yimin Gao7Pucun Bai8Zhong Chen9State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, China; School of Materials Science and Engineering, Nanyang Technological University, 639798, Singapore; Corresponding author at: State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, China.Xi’an Surface Material Protection Co., Ltd., Xi’an 710200, ChinaState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, China; Corresponding authors.Analysis and Testing Center, University of Electronic Science and Technology of China, Chengdu 611731, ChinaNingbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; Corresponding authors.School of Materials Science and Engineering, Nanyang Technological University, 639798, SingaporeState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaCollege of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, ChinaSchool of Materials Science and Engineering, Nanyang Technological University, 639798, Singapore; Corresponding authors.The inferior anti-wear properties limited the service life and stability of the Cu materials in mechanical-electronic engineering fields. The ZrB2/Cu composites were prepared to optimize tribological and electrical properties based on the high hardness and low electrical resistance of ZrB2 ceramics. Introducing ZrB2 micro/nanoparticles significantly improved the Cu matrix’s hardness without severely reducing its electrical conductivity. Therefore, the electrical conductivity and hardness of the Cu-20 wt%ZrB2 composite were 20.18 %IACS and 231.64 HV, respectively. The compression strength of composites first improved and then decreased with the ZrB2 content. The lubrication characteristics offered by the continuous tribo-layer and the support effects of ZrB2 micro/nanoparticles were the primary reasons for enhancing friction reduction and anti-wear properties in Cu matrix composites. This work provided a theoretical foundation for the structural design of Cu-based composites with desirable electrical conductivity and wear resistance.http://www.sciencedirect.com/science/article/pii/S0264127525007865ZrB2/Cu compositesElectrical conductivityMechanical performanceLubrication tribo-layer
spellingShingle Cong Li
Jing Shi
Bo Li
Weijia Ren
Zhen Cao
Lan Wei
Da Wu
Yimin Gao
Pucun Bai
Zhong Chen
Interfacial characteristics, electrical conductivity, mechanical performance, and tribology behavior of ZrB2/Cu composites
Materials & Design
ZrB2/Cu composites
Electrical conductivity
Mechanical performance
Lubrication tribo-layer
title Interfacial characteristics, electrical conductivity, mechanical performance, and tribology behavior of ZrB2/Cu composites
title_full Interfacial characteristics, electrical conductivity, mechanical performance, and tribology behavior of ZrB2/Cu composites
title_fullStr Interfacial characteristics, electrical conductivity, mechanical performance, and tribology behavior of ZrB2/Cu composites
title_full_unstemmed Interfacial characteristics, electrical conductivity, mechanical performance, and tribology behavior of ZrB2/Cu composites
title_short Interfacial characteristics, electrical conductivity, mechanical performance, and tribology behavior of ZrB2/Cu composites
title_sort interfacial characteristics electrical conductivity mechanical performance and tribology behavior of zrb2 cu composites
topic ZrB2/Cu composites
Electrical conductivity
Mechanical performance
Lubrication tribo-layer
url http://www.sciencedirect.com/science/article/pii/S0264127525007865
work_keys_str_mv AT congli interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT jingshi interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT boli interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT weijiaren interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT zhencao interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT lanwei interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT dawu interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT yimingao interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT pucunbai interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites
AT zhongchen interfacialcharacteristicselectricalconductivitymechanicalperformanceandtribologybehaviorofzrb2cucomposites