Mechanistic study on mechanical strengthening in As-extruded Mg-xSn (x = 0.5, 2, 4, 6 and 8 wt%) alloys

This study systematically investigates the influence of Sn content (0.5–8 wt%) on the microstructural evolution and mechanical properties of as-extruded Mg-Sn alloys. By combining characterization techniques (XRD, scanning electron microscopy, EDS, and electron backscatter diffraction) with valence...

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Main Authors: Tingting Song, Fu Yang, Xiaowei Niu, Zheng Jia
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-07-01
Series:Frontiers in Materials
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Online Access:https://www.frontiersin.org/articles/10.3389/fmats.2025.1639947/full
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author Tingting Song
Fu Yang
Xiaowei Niu
Zheng Jia
Zheng Jia
author_facet Tingting Song
Fu Yang
Xiaowei Niu
Zheng Jia
Zheng Jia
author_sort Tingting Song
collection DOAJ
description This study systematically investigates the influence of Sn content (0.5–8 wt%) on the microstructural evolution and mechanical properties of as-extruded Mg-Sn alloys. By combining characterization techniques (XRD, scanning electron microscopy, EDS, and electron backscatter diffraction) with valence electron theory, the fundamental deformation mechanisms were elucidated. The results reveal that Sn content significantly modulates the distribution of Mg2Sn phases, dynamic recrystallization behavior, and deformation modes. The increase of Sn content has no obvious effect on the grain size, but the area fraction of Mg2Sn phase increases. The Mg-Sn bonds show the highest bonding energy among all possible atomic interactions, leading to enhanced mechanical properties. The alloy with 8% Sn demonstrates an optimal strength-ductility balance, due to grain refinement and strong texture effects. Furthermore, low-Sn alloys (≤2 wt%) deform primarily via basal slip, exhibiting ductile fracture characteristics, while high-Sn alloys (≥6 wt%) transition to a mixed fracture mode involving twinning and non-basal slip, attributed to increased Mg2Sn phase content.
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institution Kabale University
issn 2296-8016
language English
publishDate 2025-07-01
publisher Frontiers Media S.A.
record_format Article
series Frontiers in Materials
spelling doaj-art-1dd49f0ac0f34f1c9683a198b887daff2025-08-20T03:32:20ZengFrontiers Media S.A.Frontiers in Materials2296-80162025-07-011210.3389/fmats.2025.16399471639947Mechanistic study on mechanical strengthening in As-extruded Mg-xSn (x = 0.5, 2, 4, 6 and 8 wt%) alloysTingting Song0Fu Yang1Xiaowei Niu2Zheng Jia3Zheng Jia4College of Mechanical Engineering, Shenyang University, Shenyang, ChinaCollege of Mechanical Engineering, Shenyang University, Shenyang, ChinaCollege of Environment, Liaoning Province Pollution Environmental Remediation Professional Technology Innovation Center and Shenyang Key Laboratory of Collaborative Technology Innovation for Industrial Pollution Reduction and Carbon Reduction, Shenyang University, Shenyang, ChinaCollege of Mechanical Engineering, Shenyang University, Shenyang, ChinaCollege of Environment, Liaoning Province Pollution Environmental Remediation Professional Technology Innovation Center and Shenyang Key Laboratory of Collaborative Technology Innovation for Industrial Pollution Reduction and Carbon Reduction, Shenyang University, Shenyang, ChinaThis study systematically investigates the influence of Sn content (0.5–8 wt%) on the microstructural evolution and mechanical properties of as-extruded Mg-Sn alloys. By combining characterization techniques (XRD, scanning electron microscopy, EDS, and electron backscatter diffraction) with valence electron theory, the fundamental deformation mechanisms were elucidated. The results reveal that Sn content significantly modulates the distribution of Mg2Sn phases, dynamic recrystallization behavior, and deformation modes. The increase of Sn content has no obvious effect on the grain size, but the area fraction of Mg2Sn phase increases. The Mg-Sn bonds show the highest bonding energy among all possible atomic interactions, leading to enhanced mechanical properties. The alloy with 8% Sn demonstrates an optimal strength-ductility balance, due to grain refinement and strong texture effects. Furthermore, low-Sn alloys (≤2 wt%) deform primarily via basal slip, exhibiting ductile fracture characteristics, while high-Sn alloys (≥6 wt%) transition to a mixed fracture mode involving twinning and non-basal slip, attributed to increased Mg2Sn phase content.https://www.frontiersin.org/articles/10.3389/fmats.2025.1639947/fullMg-Sn alloyMg2Sn phasevalence electron calculationmechanical propertiesfracture mechanism
spellingShingle Tingting Song
Fu Yang
Xiaowei Niu
Zheng Jia
Zheng Jia
Mechanistic study on mechanical strengthening in As-extruded Mg-xSn (x = 0.5, 2, 4, 6 and 8 wt%) alloys
Frontiers in Materials
Mg-Sn alloy
Mg2Sn phase
valence electron calculation
mechanical properties
fracture mechanism
title Mechanistic study on mechanical strengthening in As-extruded Mg-xSn (x = 0.5, 2, 4, 6 and 8 wt%) alloys
title_full Mechanistic study on mechanical strengthening in As-extruded Mg-xSn (x = 0.5, 2, 4, 6 and 8 wt%) alloys
title_fullStr Mechanistic study on mechanical strengthening in As-extruded Mg-xSn (x = 0.5, 2, 4, 6 and 8 wt%) alloys
title_full_unstemmed Mechanistic study on mechanical strengthening in As-extruded Mg-xSn (x = 0.5, 2, 4, 6 and 8 wt%) alloys
title_short Mechanistic study on mechanical strengthening in As-extruded Mg-xSn (x = 0.5, 2, 4, 6 and 8 wt%) alloys
title_sort mechanistic study on mechanical strengthening in as extruded mg xsn x 0 5 2 4 6 and 8 wt alloys
topic Mg-Sn alloy
Mg2Sn phase
valence electron calculation
mechanical properties
fracture mechanism
url https://www.frontiersin.org/articles/10.3389/fmats.2025.1639947/full
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