Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%

Microlens arrays (MLAs) are essential for light collection, extraction, and high-resolution imaging. However, most reported MLAs have a limited filling factor. Here, we demonstrate MLAs using three different UV-curing optical adhesives based on the electrohydrodynamic inkjet (E-jet) printing techniq...

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Main Authors: Linkun Zhong, Weixuan Liu, Hongbo Gong, Ye Li, Xueqian Zhao, Delai Kong, Qingguo Du, Bing Xu, Xiaoli Zhang, Yan Jun Liu
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Photonics
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Online Access:https://www.mdpi.com/2304-6732/12/5/446
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author Linkun Zhong
Weixuan Liu
Hongbo Gong
Ye Li
Xueqian Zhao
Delai Kong
Qingguo Du
Bing Xu
Xiaoli Zhang
Yan Jun Liu
author_facet Linkun Zhong
Weixuan Liu
Hongbo Gong
Ye Li
Xueqian Zhao
Delai Kong
Qingguo Du
Bing Xu
Xiaoli Zhang
Yan Jun Liu
author_sort Linkun Zhong
collection DOAJ
description Microlens arrays (MLAs) are essential for light collection, extraction, and high-resolution imaging. However, most reported MLAs have a limited filling factor. Here, we demonstrate MLAs using three different UV-curing optical adhesives based on the electrohydrodynamic inkjet (E-jet) printing technique. The highest filling factor of 89.91% is achieved. By controlling the curvature of the microlens via the surface treatment of the substrate, a series of MLAs with different numerical apertures can be obtained. With the high-consistency printing technique, the demonstrated high filling factor MLAs could be potentially useful to improve the performance of optical imaging and sensing systems.
format Article
id doaj-art-1d0e3d7ff10b45a6abc48b8e7ebfd30e
institution OA Journals
issn 2304-6732
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Photonics
spelling doaj-art-1d0e3d7ff10b45a6abc48b8e7ebfd30e2025-08-20T01:56:41ZengMDPI AGPhotonics2304-67322025-05-0112544610.3390/photonics12050446Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%Linkun Zhong0Weixuan Liu1Hongbo Gong2Ye Li3Xueqian Zhao4Delai Kong5Qingguo Du6Bing Xu7Xiaoli Zhang8Yan Jun Liu9School of Physics & Optoelectronic Engineering, Guangdong University of Technology, Guangzhou 510006, ChinaSchool of Physics & Optoelectronic Engineering, Guangdong University of Technology, Guangzhou 510006, ChinaDepartment of Electrical and Electronic Engineering, Southern University of Science and Technology, Shenzhen 518055, ChinaDepartment of Electrical and Electronic Engineering, Southern University of Science and Technology, Shenzhen 518055, ChinaDepartment of Electrical and Electronic Engineering, Southern University of Science and Technology, Shenzhen 518055, ChinaDepartment of Electrical and Electronic Engineering, Southern University of Science and Technology, Shenzhen 518055, ChinaSchool of Information Engineering, Wuhan University of Technology, Wuhan 430070, ChinaShenzhen Placnk Innovation Technology Co., Ltd., Shenzhen 518112, ChinaSchool of Physics & Optoelectronic Engineering, Guangdong University of Technology, Guangzhou 510006, ChinaDepartment of Electrical and Electronic Engineering, Southern University of Science and Technology, Shenzhen 518055, ChinaMicrolens arrays (MLAs) are essential for light collection, extraction, and high-resolution imaging. However, most reported MLAs have a limited filling factor. Here, we demonstrate MLAs using three different UV-curing optical adhesives based on the electrohydrodynamic inkjet (E-jet) printing technique. The highest filling factor of 89.91% is achieved. By controlling the curvature of the microlens via the surface treatment of the substrate, a series of MLAs with different numerical apertures can be obtained. With the high-consistency printing technique, the demonstrated high filling factor MLAs could be potentially useful to improve the performance of optical imaging and sensing systems.https://www.mdpi.com/2304-6732/12/5/446microlens arrayE-jet printingfilling factornumerical aperture
spellingShingle Linkun Zhong
Weixuan Liu
Hongbo Gong
Ye Li
Xueqian Zhao
Delai Kong
Qingguo Du
Bing Xu
Xiaoli Zhang
Yan Jun Liu
Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%
Photonics
microlens array
E-jet printing
filling factor
numerical aperture
title Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%
title_full Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%
title_fullStr Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%
title_full_unstemmed Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%
title_short Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%
title_sort electrohydrodynamically printed microlens arrays with the high filling factor near 90
topic microlens array
E-jet printing
filling factor
numerical aperture
url https://www.mdpi.com/2304-6732/12/5/446
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