Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins

Rail-based crop phenotypic platforms operating in open-field environments face challenges such as environmental variability and unstable data quality, highlighting the urgent need for intelligent, online data acquisition strategies. This study proposes a digital twin-based data acquisition strategy...

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Main Authors: Haishen Liu, Weiliang Wen, Wenbo Gou, Xianju Lu, Hanyu Ma, Lin Zhu, Minggang Zhang, Sheng Wu, Xinyu Guo
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Agriculture
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Online Access:https://www.mdpi.com/2077-0472/15/11/1217
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author Haishen Liu
Weiliang Wen
Wenbo Gou
Xianju Lu
Hanyu Ma
Lin Zhu
Minggang Zhang
Sheng Wu
Xinyu Guo
author_facet Haishen Liu
Weiliang Wen
Wenbo Gou
Xianju Lu
Hanyu Ma
Lin Zhu
Minggang Zhang
Sheng Wu
Xinyu Guo
author_sort Haishen Liu
collection DOAJ
description Rail-based crop phenotypic platforms operating in open-field environments face challenges such as environmental variability and unstable data quality, highlighting the urgent need for intelligent, online data acquisition strategies. This study proposes a digital twin-based data acquisition strategy tailored to such platforms. A closed-loop architecture “comprising connection, computation, prediction, decision-making, and execution“ was developed to build DT-FieldPheno, a digital twin system that enables real-time synchronization between physical equipment and its virtual counterpart, along with dynamic device monitoring. Weather condition standards were defined based on multi-source sensor requirements, and a dual-layer weather risk assessment model was constructed using the analytic hierarchy process (AHP) and fuzzy comprehensive evaluation by integrating weather forecasts and real-time meteorological data to guide adaptive data acquisition scheduling. Field deployment over 27 consecutive days in a maize field demonstrated that DT-FieldPheno reduced the manual inspection workload by 50%. The system successfully identified and canceled two high-risk tasks under wind-speed threshold exceedance and optimized two others affected by gusts and rainfall, thereby avoiding ineffective operations. It also achieved sub-second responses to trajectory deviation and communication anomalies. The synchronized digital twin interface supported remote, real-time visual supervision. DT-FieldPheno provides a technological paradigm for advancing crop phenotypic platforms toward intelligent regulation, remote management, and multi-system integration. Future work will focus on expanding multi-domain sensing capabilities, enhancing model adaptability, and evaluating system energy consumption and computational overhead to support scalable field deployment.
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spelling doaj-art-1c649fd5bbfb41a8971bf6bf805e1d592025-08-20T03:10:50ZengMDPI AGAgriculture2077-04722025-06-011511121710.3390/agriculture15111217Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital TwinsHaishen Liu0Weiliang Wen1Wenbo Gou2Xianju Lu3Hanyu Ma4Lin Zhu5Minggang Zhang6Sheng Wu7Xinyu Guo8Information Technology Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaInformation Technology Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaInformation Technology Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaInformation Technology Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaBeijing Key Lab of Digital Plant, National Engineering Research Center for Information Technology in Agriculture, Beijing 100097, ChinaBeijing Key Lab of Digital Plant, National Engineering Research Center for Information Technology in Agriculture, Beijing 100097, ChinaInformation Technology Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaInformation Technology Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaInformation Technology Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaRail-based crop phenotypic platforms operating in open-field environments face challenges such as environmental variability and unstable data quality, highlighting the urgent need for intelligent, online data acquisition strategies. This study proposes a digital twin-based data acquisition strategy tailored to such platforms. A closed-loop architecture “comprising connection, computation, prediction, decision-making, and execution“ was developed to build DT-FieldPheno, a digital twin system that enables real-time synchronization between physical equipment and its virtual counterpart, along with dynamic device monitoring. Weather condition standards were defined based on multi-source sensor requirements, and a dual-layer weather risk assessment model was constructed using the analytic hierarchy process (AHP) and fuzzy comprehensive evaluation by integrating weather forecasts and real-time meteorological data to guide adaptive data acquisition scheduling. Field deployment over 27 consecutive days in a maize field demonstrated that DT-FieldPheno reduced the manual inspection workload by 50%. The system successfully identified and canceled two high-risk tasks under wind-speed threshold exceedance and optimized two others affected by gusts and rainfall, thereby avoiding ineffective operations. It also achieved sub-second responses to trajectory deviation and communication anomalies. The synchronized digital twin interface supported remote, real-time visual supervision. DT-FieldPheno provides a technological paradigm for advancing crop phenotypic platforms toward intelligent regulation, remote management, and multi-system integration. Future work will focus on expanding multi-domain sensing capabilities, enhancing model adaptability, and evaluating system energy consumption and computational overhead to support scalable field deployment.https://www.mdpi.com/2077-0472/15/11/1217digital twinrail-based phenotypic platformvirtual physical synchronizationadaptive regulationweather risk assessmentsmart agriculture
spellingShingle Haishen Liu
Weiliang Wen
Wenbo Gou
Xianju Lu
Hanyu Ma
Lin Zhu
Minggang Zhang
Sheng Wu
Xinyu Guo
Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins
Agriculture
digital twin
rail-based phenotypic platform
virtual physical synchronization
adaptive regulation
weather risk assessment
smart agriculture
title Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins
title_full Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins
title_fullStr Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins
title_full_unstemmed Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins
title_short Research on Intelligent Control Technology for a Rail-Based High-Throughput Crop Phenotypic Platform Based on Digital Twins
title_sort research on intelligent control technology for a rail based high throughput crop phenotypic platform based on digital twins
topic digital twin
rail-based phenotypic platform
virtual physical synchronization
adaptive regulation
weather risk assessment
smart agriculture
url https://www.mdpi.com/2077-0472/15/11/1217
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