Cost-effective strategies for CAR-T cell therapy manufacturing

CAR-T cell therapy has revolutionized cancer treatment, with approvals for conditions like acute B-leukemia, large B cell lymphoma (LBCL), follicular lymphoma (FL), mantle cell lymphoma (MCL), and multiple myeloma. However, its high costs limit accessibility. Key factors driving these costs include...

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Main Authors: Luiza Abdo, Leonardo Ribeiro Batista-Silva, Martín Hernán Bonamino
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Molecular Therapy: Oncology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2950329925000499
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author Luiza Abdo
Leonardo Ribeiro Batista-Silva
Martín Hernán Bonamino
author_facet Luiza Abdo
Leonardo Ribeiro Batista-Silva
Martín Hernán Bonamino
author_sort Luiza Abdo
collection DOAJ
description CAR-T cell therapy has revolutionized cancer treatment, with approvals for conditions like acute B-leukemia, large B cell lymphoma (LBCL), follicular lymphoma (FL), mantle cell lymphoma (MCL), and multiple myeloma. However, its high costs limit accessibility. Key factors driving these costs include the need for personalized, autologous treatments, transportation to specialized facilities, reliance on viral vectors requiring advanced laboratories, and lengthy cell expansion processes. To address these challenges, alternative strategies aim to simplify and reduce production complexity. Non-viral vectors, such as Sleeping Beauty, piggyBac, and CRISPR, delivered via nanoparticles or electroporation, present promising solutions. These methods could streamline manufacturing, eliminate the need for viral vectors, and reduce associated costs. Furthermore, shortening cell expansion periods and optimizing protocols could significantly accelerate production. An emerging approach involves using genetically edited T cells from healthy donors to create universal CAR-T products capable of treating multiple patients. Finally, decentralized point-of-care (POC) manufacturing of CAR-T cells minimize logistical expenses, eliminating the need for complex infrastructure, and enabling localized production closer to patients. This innovative strategy holds potential for broadening access and reducing costs, representing a step toward democratizing CAR-T therapy. Combined, these advances could make this groundbreaking treatment more feasible for healthcare systems worldwide.
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spelling doaj-art-1c175edb4a3748fe834e672e07644feb2025-08-20T02:26:28ZengElsevierMolecular Therapy: Oncology2950-32992025-06-0133220098010.1016/j.omton.2025.200980Cost-effective strategies for CAR-T cell therapy manufacturingLuiza Abdo0Leonardo Ribeiro Batista-Silva1Martín Hernán Bonamino2Cell and Gene Therapy Program, Research Coordination, National Cancer Institute (INCA), Rio de Janeiro 20231-050, BrazilCell and Gene Therapy Program, Research Coordination, National Cancer Institute (INCA), Rio de Janeiro 20231-050, BrazilCell and Gene Therapy Program, Research Coordination, National Cancer Institute (INCA), Rio de Janeiro 20231-050, Brazil; Vice-Presidency of Research and Biological Collections (VPPCB), Oswaldo Cruz Foundation (FIOCRUZ), Rio de Janeiro 21040-900, Brazil; Corresponding author: Martín Hernán Bonamino, Cell and Gene Therapy Program, Research Coordination, National Cancer Institute (INCA), Rio de Janeiro 20231-050, Brazil.CAR-T cell therapy has revolutionized cancer treatment, with approvals for conditions like acute B-leukemia, large B cell lymphoma (LBCL), follicular lymphoma (FL), mantle cell lymphoma (MCL), and multiple myeloma. However, its high costs limit accessibility. Key factors driving these costs include the need for personalized, autologous treatments, transportation to specialized facilities, reliance on viral vectors requiring advanced laboratories, and lengthy cell expansion processes. To address these challenges, alternative strategies aim to simplify and reduce production complexity. Non-viral vectors, such as Sleeping Beauty, piggyBac, and CRISPR, delivered via nanoparticles or electroporation, present promising solutions. These methods could streamline manufacturing, eliminate the need for viral vectors, and reduce associated costs. Furthermore, shortening cell expansion periods and optimizing protocols could significantly accelerate production. An emerging approach involves using genetically edited T cells from healthy donors to create universal CAR-T products capable of treating multiple patients. Finally, decentralized point-of-care (POC) manufacturing of CAR-T cells minimize logistical expenses, eliminating the need for complex infrastructure, and enabling localized production closer to patients. This innovative strategy holds potential for broadening access and reducing costs, representing a step toward democratizing CAR-T therapy. Combined, these advances could make this groundbreaking treatment more feasible for healthcare systems worldwide.http://www.sciencedirect.com/science/article/pii/S2950329925000499MT: Regular IssueCAR-T cellcost-effectiveimmunotherapymanufacturingB cell tumor
spellingShingle Luiza Abdo
Leonardo Ribeiro Batista-Silva
Martín Hernán Bonamino
Cost-effective strategies for CAR-T cell therapy manufacturing
Molecular Therapy: Oncology
MT: Regular Issue
CAR-T cell
cost-effective
immunotherapy
manufacturing
B cell tumor
title Cost-effective strategies for CAR-T cell therapy manufacturing
title_full Cost-effective strategies for CAR-T cell therapy manufacturing
title_fullStr Cost-effective strategies for CAR-T cell therapy manufacturing
title_full_unstemmed Cost-effective strategies for CAR-T cell therapy manufacturing
title_short Cost-effective strategies for CAR-T cell therapy manufacturing
title_sort cost effective strategies for car t cell therapy manufacturing
topic MT: Regular Issue
CAR-T cell
cost-effective
immunotherapy
manufacturing
B cell tumor
url http://www.sciencedirect.com/science/article/pii/S2950329925000499
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