On-Line Monitoring Shaft Misalignment of Feed Drive Systems Based on Time-Domain Shaft Rotating Holospectrum

Detection of early-stage misalignment of the ball screw in feed drive systems is the topic addressed in this study. The triaxial vibration amplitudes and phases of a rotating ball screw at the ball screw nut were extracted using the Vold–Kalman filtering order tracking (VKFOT). The rotating ball scr...

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Main Authors: Y. S. Chiu, C. C. Cheng, W. C. Hsu, M. H. Huang
Format: Article
Language:English
Published: Wiley 2023-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2023/1168991
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author Y. S. Chiu
C. C. Cheng
W. C. Hsu
M. H. Huang
author_facet Y. S. Chiu
C. C. Cheng
W. C. Hsu
M. H. Huang
author_sort Y. S. Chiu
collection DOAJ
description Detection of early-stage misalignment of the ball screw in feed drive systems is the topic addressed in this study. The triaxial vibration amplitudes and phases of a rotating ball screw at the ball screw nut were extracted using the Vold–Kalman filtering order tracking (VKFOT). The rotating ball screw locus at the rotation speed and its multiplier in the time domain were then constructed to obtain corresponding holospectra. By using a self-organizing map, the features corresponding to various holospectra were extracted and quantified into metrices as a measure signifying the severity of ball screw misalignment. Experimental results indicated that the proposed method effectively detected the ball screw misalignment even though this misalignment was less than 30 μm in size. The experiments conducted in this study demonstrated the high sensitivity and effectiveness of the proposed method, which also has a clear advantage due to its simpler instrumentation compared with traditional accelerometry.
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record_format Article
series Shock and Vibration
spelling doaj-art-1bd27122fa874b1eb817016bd02b77d42025-08-20T02:01:51ZengWileyShock and Vibration1875-92032023-01-01202310.1155/2023/1168991On-Line Monitoring Shaft Misalignment of Feed Drive Systems Based on Time-Domain Shaft Rotating HolospectrumY. S. Chiu0C. C. Cheng1W. C. Hsu2M. H. Huang3Advanced Institute of Manufacturing with High-tech Innovations and Department of Mechanical EngineeringAdvanced Institute of Manufacturing with High-tech Innovations and Department of Mechanical EngineeringAdvanced Institute of Manufacturing with High-tech Innovations and Department of Mechanical EngineeringAdvanced Institute of Manufacturing with High-tech Innovations and Department of Mechanical EngineeringDetection of early-stage misalignment of the ball screw in feed drive systems is the topic addressed in this study. The triaxial vibration amplitudes and phases of a rotating ball screw at the ball screw nut were extracted using the Vold–Kalman filtering order tracking (VKFOT). The rotating ball screw locus at the rotation speed and its multiplier in the time domain were then constructed to obtain corresponding holospectra. By using a self-organizing map, the features corresponding to various holospectra were extracted and quantified into metrices as a measure signifying the severity of ball screw misalignment. Experimental results indicated that the proposed method effectively detected the ball screw misalignment even though this misalignment was less than 30 μm in size. The experiments conducted in this study demonstrated the high sensitivity and effectiveness of the proposed method, which also has a clear advantage due to its simpler instrumentation compared with traditional accelerometry.http://dx.doi.org/10.1155/2023/1168991
spellingShingle Y. S. Chiu
C. C. Cheng
W. C. Hsu
M. H. Huang
On-Line Monitoring Shaft Misalignment of Feed Drive Systems Based on Time-Domain Shaft Rotating Holospectrum
Shock and Vibration
title On-Line Monitoring Shaft Misalignment of Feed Drive Systems Based on Time-Domain Shaft Rotating Holospectrum
title_full On-Line Monitoring Shaft Misalignment of Feed Drive Systems Based on Time-Domain Shaft Rotating Holospectrum
title_fullStr On-Line Monitoring Shaft Misalignment of Feed Drive Systems Based on Time-Domain Shaft Rotating Holospectrum
title_full_unstemmed On-Line Monitoring Shaft Misalignment of Feed Drive Systems Based on Time-Domain Shaft Rotating Holospectrum
title_short On-Line Monitoring Shaft Misalignment of Feed Drive Systems Based on Time-Domain Shaft Rotating Holospectrum
title_sort on line monitoring shaft misalignment of feed drive systems based on time domain shaft rotating holospectrum
url http://dx.doi.org/10.1155/2023/1168991
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