Simultaneous removal of Ca2+ and SO42- from desulfurization wastewater by sodium aluminate coagulation

The wet flue gas desulfurization (FGD) wastewater treated by traditional three-tank process is characterized by high alkalinity, high hardness, and high sulfate, which often leads to severe scaling and clogging in subsequent membrane treatment facilities. To address this challenge, sodium aluminate...

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Main Authors: TU Xiaofei, DING Shengli, SUN Maxiaoxuan, LI Wei
Format: Article
Language:zho
Published: Editorial Office of Industrial Water Treatment 2025-03-01
Series:Gongye shui chuli
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Online Access:https://www.iwt.cn/CN/rich_html/10.19965/j.cnki.iwt.2024-0105
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author TU Xiaofei
DING Shengli
SUN Maxiaoxuan
LI Wei
author_facet TU Xiaofei
DING Shengli
SUN Maxiaoxuan
LI Wei
author_sort TU Xiaofei
collection DOAJ
description The wet flue gas desulfurization (FGD) wastewater treated by traditional three-tank process is characterized by high alkalinity, high hardness, and high sulfate, which often leads to severe scaling and clogging in subsequent membrane treatment facilities. To address this challenge, sodium aluminate (NaAlO2) could react with Ca2+ and SO42- in FGD wastewater to generate indissoluble ettringite precipitates for their simultaneous efficient removal. The effects of NaAlO2 dosage〔n(Ca2+)∶n(Al3+)〕, stirring speed, reaction time and reaction temperature on the simultaneous removal of Ca2+ and SO42- from FGD wastewater were investigated through single-factor experiments. The optimum reaction conditions for simultaneous removal of Ca2+ and SO42- by NaAlO2 were determined. The results showed that Ca2+ and SO42- could be effectively removed by adding NaAlO2 to the raw water (initial solution pH=11.9) in the ratio of n(Ca2+)∶n(Al3+)=2∶1 at room temperature with stirring at 300 r/min for 30 min, and the removal rates of Ca2+ and SO42- could reach (95.7±0.1)% and (81.1±2.5)%, respectively. Additionally, the study found that adding 0.2 g/L of hydrocalumite as a seed crystal to the system significantly shortened the settling time of flocs. XRD and SEM analyses showed that after the addition of seed crystals, the columnar ettringite crystals were attached to the hydrocalumite seeds to form dense heteroepitaxial encapsulation, which effectively improved its settling performance. Compared to the traditional sodium carbonate softening process, the use of NaAlO2 for the simultaneous removal of Ca2+ and SO42- in FGD wastewater reduced the chemical cost by 25.97% and alleviated the treatment burden on subsequent nanofiltration processes. The coagulation process for simultaneous removal of Ca2+ and SO42- was a more economical and efficient treatment approach.
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publisher Editorial Office of Industrial Water Treatment
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series Gongye shui chuli
spelling doaj-art-1b7e35179f704ccb99a6d2e0237a42bc2025-08-20T02:41:36ZzhoEditorial Office of Industrial Water TreatmentGongye shui chuli1005-829X2025-03-01453848910.19965/j.cnki.iwt.2024-01051005-829X(2025)03-0084-06Simultaneous removal of Ca2+ and SO42- from desulfurization wastewater by sodium aluminate coagulationTU Xiaofei0DING Shengli1SUN Maxiaoxuan2LI Wei3Xi’an Branch of North China Electric Power Research Institute Limited Company, Xi’an 710065, ChinaXi’an Branch of North China Electric Power Research Institute Limited Company, Xi’an 710065, ChinaSchool of Environmental and Municipal Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, ChinaSchool of Environmental and Municipal Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, ChinaThe wet flue gas desulfurization (FGD) wastewater treated by traditional three-tank process is characterized by high alkalinity, high hardness, and high sulfate, which often leads to severe scaling and clogging in subsequent membrane treatment facilities. To address this challenge, sodium aluminate (NaAlO2) could react with Ca2+ and SO42- in FGD wastewater to generate indissoluble ettringite precipitates for their simultaneous efficient removal. The effects of NaAlO2 dosage〔n(Ca2+)∶n(Al3+)〕, stirring speed, reaction time and reaction temperature on the simultaneous removal of Ca2+ and SO42- from FGD wastewater were investigated through single-factor experiments. The optimum reaction conditions for simultaneous removal of Ca2+ and SO42- by NaAlO2 were determined. The results showed that Ca2+ and SO42- could be effectively removed by adding NaAlO2 to the raw water (initial solution pH=11.9) in the ratio of n(Ca2+)∶n(Al3+)=2∶1 at room temperature with stirring at 300 r/min for 30 min, and the removal rates of Ca2+ and SO42- could reach (95.7±0.1)% and (81.1±2.5)%, respectively. Additionally, the study found that adding 0.2 g/L of hydrocalumite as a seed crystal to the system significantly shortened the settling time of flocs. XRD and SEM analyses showed that after the addition of seed crystals, the columnar ettringite crystals were attached to the hydrocalumite seeds to form dense heteroepitaxial encapsulation, which effectively improved its settling performance. Compared to the traditional sodium carbonate softening process, the use of NaAlO2 for the simultaneous removal of Ca2+ and SO42- in FGD wastewater reduced the chemical cost by 25.97% and alleviated the treatment burden on subsequent nanofiltration processes. The coagulation process for simultaneous removal of Ca2+ and SO42- was a more economical and efficient treatment approach.https://www.iwt.cn/CN/rich_html/10.19965/j.cnki.iwt.2024-0105desulfurization wastewatercoagulationcalcium ionssulfate ionsettringite
spellingShingle TU Xiaofei
DING Shengli
SUN Maxiaoxuan
LI Wei
Simultaneous removal of Ca2+ and SO42- from desulfurization wastewater by sodium aluminate coagulation
Gongye shui chuli
desulfurization wastewater
coagulation
calcium ions
sulfate ions
ettringite
title Simultaneous removal of Ca2+ and SO42- from desulfurization wastewater by sodium aluminate coagulation
title_full Simultaneous removal of Ca2+ and SO42- from desulfurization wastewater by sodium aluminate coagulation
title_fullStr Simultaneous removal of Ca2+ and SO42- from desulfurization wastewater by sodium aluminate coagulation
title_full_unstemmed Simultaneous removal of Ca2+ and SO42- from desulfurization wastewater by sodium aluminate coagulation
title_short Simultaneous removal of Ca2+ and SO42- from desulfurization wastewater by sodium aluminate coagulation
title_sort simultaneous removal of ca2 and so42 from desulfurization wastewater by sodium aluminate coagulation
topic desulfurization wastewater
coagulation
calcium ions
sulfate ions
ettringite
url https://www.iwt.cn/CN/rich_html/10.19965/j.cnki.iwt.2024-0105
work_keys_str_mv AT tuxiaofei simultaneousremovalofca2andso42fromdesulfurizationwastewaterbysodiumaluminatecoagulation
AT dingshengli simultaneousremovalofca2andso42fromdesulfurizationwastewaterbysodiumaluminatecoagulation
AT sunmaxiaoxuan simultaneousremovalofca2andso42fromdesulfurizationwastewaterbysodiumaluminatecoagulation
AT liwei simultaneousremovalofca2andso42fromdesulfurizationwastewaterbysodiumaluminatecoagulation