OPTIMIZING FUEL CELL MEMBRANE EFFICIENCY THROUGH COMPARATIVE THERMAL ANALYSIS OF HYDROGEN FUEL VARIANTS

Abstract This study investigates the thermal behavior of polymer electrolyte membrane (PEM) fuel cells using hydrogen and hydrogen methanol fuels. An extensive 3D model was constructed for the simulation of the temperature, current density, and thermal efficiency distribution, with Nafion EW1100...

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Main Authors: Jawad Ahmed, Imdad Ali, Sudheer Hussain, Abdul Latif, Qadir Baksh, Waqar Ahmed, Muhammad Ahmed
Format: Article
Language:English
Published: Sukkur IBA University 2025-06-01
Series:Sukkur IBA Journal of Emerging Technologies
Online Access:https://journal.iba-suk.edu.pk:8089/SIBAJournals/index.php/sjet/article/view/1638
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author Jawad Ahmed
Imdad Ali
Sudheer Hussain
Abdul Latif
Qadir Baksh
Waqar Ahmed
Muhammad Ahmed
author_facet Jawad Ahmed
Imdad Ali
Sudheer Hussain
Abdul Latif
Qadir Baksh
Waqar Ahmed
Muhammad Ahmed
author_sort Jawad Ahmed
collection DOAJ
description Abstract This study investigates the thermal behavior of polymer electrolyte membrane (PEM) fuel cells using hydrogen and hydrogen methanol fuels. An extensive 3D model was constructed for the simulation of the temperature, current density, and thermal efficiency distribution, with Nafion EW1100 membranes under high-temperature conditions using COMSOL Multiphysics. Moreover, this study highlights the essential connection between temperature profiles and the performance of the entire fuel cell. However, at a given voltage of 0.4 V and 0.8 V, hydrogen consistently operated at lower temperatures between the Gas Diffusion Layer (GDL), Gas Diffusion Electrode (GDE), and the PEM compared to the hydrogen methanol fuel. For instance, at 0.4 V hydrogen temperatures 4-5 K lower than that of hydrogen, and methanol at 0.8 V, this difference increased to 4-6 K. The temperature differential is indicative of hydrogen's ability to manipulate its heat-generating and dissipating processes more efficiently than PET. This demonstrates hydrogen’s advantages over other fuel cells because the current density correlates with temperature. For all temperatures, hydrogen provides higher current densities than hydrogen-methanol, supporting its usefulness in improving fuel cell efficiency. This increased thermal management not only improves the thermal efficiency of the fuel cell but also prolongs PEM, GDL, and GDE life by decreasing the thermal stress. Hence, from this analysis, it is shown that hydrogen fuel contributed to better thermal management causing superior performance and greater lifetime for PEMFC. This could be more efficient fuel cell systems for the application of advanced membrane technology such as Nafion EW1100.
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institution Kabale University
issn 2616-7069
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publishDate 2025-06-01
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record_format Article
series Sukkur IBA Journal of Emerging Technologies
spelling doaj-art-1b28e2d963a94520828cd5aee684cf282025-08-20T03:25:59ZengSukkur IBA UniversitySukkur IBA Journal of Emerging Technologies2616-70692617-31152025-06-018110.30537/sjet.v8i1.1638OPTIMIZING FUEL CELL MEMBRANE EFFICIENCY THROUGH COMPARATIVE THERMAL ANALYSIS OF HYDROGEN FUEL VARIANTSJawad Ahmed0Imdad AliSudheer HussainAbdul LatifQadir BakshWaqar AhmedMuhammad AhmedDepartment of Mechanical Engineering, Quaid-e-Awam University of Engineering, Science and Technology Nawabshah Abstract This study investigates the thermal behavior of polymer electrolyte membrane (PEM) fuel cells using hydrogen and hydrogen methanol fuels. An extensive 3D model was constructed for the simulation of the temperature, current density, and thermal efficiency distribution, with Nafion EW1100 membranes under high-temperature conditions using COMSOL Multiphysics. Moreover, this study highlights the essential connection between temperature profiles and the performance of the entire fuel cell. However, at a given voltage of 0.4 V and 0.8 V, hydrogen consistently operated at lower temperatures between the Gas Diffusion Layer (GDL), Gas Diffusion Electrode (GDE), and the PEM compared to the hydrogen methanol fuel. For instance, at 0.4 V hydrogen temperatures 4-5 K lower than that of hydrogen, and methanol at 0.8 V, this difference increased to 4-6 K. The temperature differential is indicative of hydrogen's ability to manipulate its heat-generating and dissipating processes more efficiently than PET. This demonstrates hydrogen’s advantages over other fuel cells because the current density correlates with temperature. For all temperatures, hydrogen provides higher current densities than hydrogen-methanol, supporting its usefulness in improving fuel cell efficiency. This increased thermal management not only improves the thermal efficiency of the fuel cell but also prolongs PEM, GDL, and GDE life by decreasing the thermal stress. Hence, from this analysis, it is shown that hydrogen fuel contributed to better thermal management causing superior performance and greater lifetime for PEMFC. This could be more efficient fuel cell systems for the application of advanced membrane technology such as Nafion EW1100. https://journal.iba-suk.edu.pk:8089/SIBAJournals/index.php/sjet/article/view/1638
spellingShingle Jawad Ahmed
Imdad Ali
Sudheer Hussain
Abdul Latif
Qadir Baksh
Waqar Ahmed
Muhammad Ahmed
OPTIMIZING FUEL CELL MEMBRANE EFFICIENCY THROUGH COMPARATIVE THERMAL ANALYSIS OF HYDROGEN FUEL VARIANTS
Sukkur IBA Journal of Emerging Technologies
title OPTIMIZING FUEL CELL MEMBRANE EFFICIENCY THROUGH COMPARATIVE THERMAL ANALYSIS OF HYDROGEN FUEL VARIANTS
title_full OPTIMIZING FUEL CELL MEMBRANE EFFICIENCY THROUGH COMPARATIVE THERMAL ANALYSIS OF HYDROGEN FUEL VARIANTS
title_fullStr OPTIMIZING FUEL CELL MEMBRANE EFFICIENCY THROUGH COMPARATIVE THERMAL ANALYSIS OF HYDROGEN FUEL VARIANTS
title_full_unstemmed OPTIMIZING FUEL CELL MEMBRANE EFFICIENCY THROUGH COMPARATIVE THERMAL ANALYSIS OF HYDROGEN FUEL VARIANTS
title_short OPTIMIZING FUEL CELL MEMBRANE EFFICIENCY THROUGH COMPARATIVE THERMAL ANALYSIS OF HYDROGEN FUEL VARIANTS
title_sort optimizing fuel cell membrane efficiency through comparative thermal analysis of hydrogen fuel variants
url https://journal.iba-suk.edu.pk:8089/SIBAJournals/index.php/sjet/article/view/1638
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AT sudheerhussain optimizingfuelcellmembraneefficiencythroughcomparativethermalanalysisofhydrogenfuelvariants
AT abdullatif optimizingfuelcellmembraneefficiencythroughcomparativethermalanalysisofhydrogenfuelvariants
AT qadirbaksh optimizingfuelcellmembraneefficiencythroughcomparativethermalanalysisofhydrogenfuelvariants
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