Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulants

In view of improving the circularity and sustainability of crop production, sunflower by-products were extracted using twin-screw extrusion (TSE) to produce sunflower extract, a plant biostimulant that alleviates plant shoot development under salt stress conditions. The TSE process is a thermo-mecha...

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Main Authors: Jing Li, Hoang Khai Trinh, Lucas Tricoulet, Stéphane Ballas, Laurent Labonne, Danny Geelen, Philippe Evon
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Heliyon
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Online Access:http://www.sciencedirect.com/science/article/pii/S2405844025009569
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author Jing Li
Hoang Khai Trinh
Lucas Tricoulet
Stéphane Ballas
Laurent Labonne
Danny Geelen
Philippe Evon
author_facet Jing Li
Hoang Khai Trinh
Lucas Tricoulet
Stéphane Ballas
Laurent Labonne
Danny Geelen
Philippe Evon
author_sort Jing Li
collection DOAJ
description In view of improving the circularity and sustainability of crop production, sunflower by-products were extracted using twin-screw extrusion (TSE) to produce sunflower extract, a plant biostimulant that alleviates plant shoot development under salt stress conditions. The TSE process is a thermo-mechano-chemical pre-treatment method for the separation of liquid fraction from the biofiber. To improve the cost-efficiency of extraction, we determined the key procedure of TSE extraction within the production chain for biostimulants derived from sunflower bark and heads. This study scrutinizes sample preparation and extraction methods optimizing the sunflower by-product biorefinery, reducing energy input and maximal recovery of biostimulant activity. Optimal extraction conditions were obtained with starting material ground to a coarse size of 6 mm on average in alkaline aqueous solvent (pH 10) at a liquid-to-solid ratio of 5.5 injected at two different points using a 3 D length of reversed screw elements at the rotation speed of 200 rpm. These TSE settings provide a reproducible protocol for the biostimulant extraction from sunflower by-products. The optimized method contributes to improving the profitability of sunflower production and contributes to a more robust biostimulant extraction procedure.
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institution Kabale University
issn 2405-8440
language English
publishDate 2025-02-01
publisher Elsevier
record_format Article
series Heliyon
spelling doaj-art-19d76bccf8694c38abe59203bab04a362025-02-12T05:31:27ZengElsevierHeliyon2405-84402025-02-01114e42576Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulantsJing Li0Hoang Khai Trinh1Lucas Tricoulet2Stéphane Ballas3Laurent Labonne4Danny Geelen5Philippe Evon6HortiCell, Department Plants and Crops, Faculty of Bioscience Engineering, Ghent University, Coupure Links 653, 9000, Ghent, BelgiumHortiCell, Department Plants and Crops, Faculty of Bioscience Engineering, Ghent University, Coupure Links 653, 9000, Ghent, Belgium; Faculty of Medicine, Nam Can Tho University, Can Tho City, Viet NamOvalie Innovation, 2 Rue Marguerite Duras, 32000, Auch, FranceOvalie Innovation, 2 Rue Marguerite Duras, 32000, Auch, FranceLaboratoire de Chimie Agro-industrielle, Université de Toulouse, INRAE, ENSIACET, 31030, Toulouse, FranceHortiCell, Department Plants and Crops, Faculty of Bioscience Engineering, Ghent University, Coupure Links 653, 9000, Ghent, BelgiumLaboratoire de Chimie Agro-industrielle, Université de Toulouse, INRAE, ENSIACET, 31030, Toulouse, France; Corresponding author.In view of improving the circularity and sustainability of crop production, sunflower by-products were extracted using twin-screw extrusion (TSE) to produce sunflower extract, a plant biostimulant that alleviates plant shoot development under salt stress conditions. The TSE process is a thermo-mechano-chemical pre-treatment method for the separation of liquid fraction from the biofiber. To improve the cost-efficiency of extraction, we determined the key procedure of TSE extraction within the production chain for biostimulants derived from sunflower bark and heads. This study scrutinizes sample preparation and extraction methods optimizing the sunflower by-product biorefinery, reducing energy input and maximal recovery of biostimulant activity. Optimal extraction conditions were obtained with starting material ground to a coarse size of 6 mm on average in alkaline aqueous solvent (pH 10) at a liquid-to-solid ratio of 5.5 injected at two different points using a 3 D length of reversed screw elements at the rotation speed of 200 rpm. These TSE settings provide a reproducible protocol for the biostimulant extraction from sunflower by-products. The optimized method contributes to improving the profitability of sunflower production and contributes to a more robust biostimulant extraction procedure.http://www.sciencedirect.com/science/article/pii/S2405844025009569BiorefineryBiostimulantOptimizationPlant bioassaySunflowerTwin-screw extrusion (TSE)
spellingShingle Jing Li
Hoang Khai Trinh
Lucas Tricoulet
Stéphane Ballas
Laurent Labonne
Danny Geelen
Philippe Evon
Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulants
Heliyon
Biorefinery
Biostimulant
Optimization
Plant bioassay
Sunflower
Twin-screw extrusion (TSE)
title Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulants
title_full Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulants
title_fullStr Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulants
title_full_unstemmed Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulants
title_short Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulants
title_sort biorefinery of sunflower by products optimization of twin screw extrusion for novel biostimulants
topic Biorefinery
Biostimulant
Optimization
Plant bioassay
Sunflower
Twin-screw extrusion (TSE)
url http://www.sciencedirect.com/science/article/pii/S2405844025009569
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