Establishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysis

Abstract Filters serve as core equipment to ensure the normal operation of micro-irrigation systems, with head loss and filtration efficiency serving as the two key indicators for evaluating performance. In this study, we used a pre-pump filter-pontoon mesh rotary filter as the research object and c...

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Main Authors: Zhen Jin, Lingwei Chen, Qiao Li, Mahemujiang Aihemaiti, Youwei Jiang, Hongfei Tao
Format: Article
Language:English
Published: Nature Portfolio 2025-02-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-87708-y
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author Zhen Jin
Lingwei Chen
Qiao Li
Mahemujiang Aihemaiti
Youwei Jiang
Hongfei Tao
author_facet Zhen Jin
Lingwei Chen
Qiao Li
Mahemujiang Aihemaiti
Youwei Jiang
Hongfei Tao
author_sort Zhen Jin
collection DOAJ
description Abstract Filters serve as core equipment to ensure the normal operation of micro-irrigation systems, with head loss and filtration efficiency serving as the two key indicators for evaluating performance. In this study, we used a pre-pump filter-pontoon mesh rotary filter as the research object and conducted physical model tests under the flow rate (798–1050 L1 h−1), sand content (0.5–2.5 g1 L−1), and aperture of the filter screen (0.125–0.180 mm). We then adopted range analysis, variance analysis (ANOVA), dimensional analysis, and the multiple linear regression (MLR) method to analyze the results. The results showed that the order of factors affecting the head loss of the assessment indices, from large to small, was as follows: flow rate, sand content, and aperture of the filter screen. The order of factors affecting the filtration efficiency of the assessment indices from large to small was as follows: sand content, flow rate, and aperture of the filter screen. Predictive models for head loss and filtration efficiency were developed, with coefficients of determination R2 of 0.969 and 0.954, and root mean square error (RMSE) values of 0.1041 and 0.0183. The model exhibited high accuracy and could be used to predict the head loss and filtration efficiency of the pontoon mesh rotary filter. In the test range, the optimal working condition of this filter was a flow rate of 930 L1 h−1, sand content of 2.0 g1 L−1, and 0.150 mm aperture of the filter screen. In addition, the head loss under this condition was 0.281 m, and the filtration efficiency was 84.01%. These results could serve as a reference for the further optimization and application of the pontoon mesh rotary filter, while also enriching the hydraulic performance and filtration performance of the pre-pump filter.
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spelling doaj-art-1936c2f592a1494dbbd1bc81f43655162025-02-09T12:37:50ZengNature PortfolioScientific Reports2045-23222025-02-0115111910.1038/s41598-025-87708-yEstablishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysisZhen Jin0Lingwei Chen1Qiao Li2Mahemujiang Aihemaiti3Youwei Jiang4Hongfei Tao5College of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityCollege of Hydraulic and Civil Engineering, Xinjiang Agricultural UniversityAbstract Filters serve as core equipment to ensure the normal operation of micro-irrigation systems, with head loss and filtration efficiency serving as the two key indicators for evaluating performance. In this study, we used a pre-pump filter-pontoon mesh rotary filter as the research object and conducted physical model tests under the flow rate (798–1050 L1 h−1), sand content (0.5–2.5 g1 L−1), and aperture of the filter screen (0.125–0.180 mm). We then adopted range analysis, variance analysis (ANOVA), dimensional analysis, and the multiple linear regression (MLR) method to analyze the results. The results showed that the order of factors affecting the head loss of the assessment indices, from large to small, was as follows: flow rate, sand content, and aperture of the filter screen. The order of factors affecting the filtration efficiency of the assessment indices from large to small was as follows: sand content, flow rate, and aperture of the filter screen. Predictive models for head loss and filtration efficiency were developed, with coefficients of determination R2 of 0.969 and 0.954, and root mean square error (RMSE) values of 0.1041 and 0.0183. The model exhibited high accuracy and could be used to predict the head loss and filtration efficiency of the pontoon mesh rotary filter. In the test range, the optimal working condition of this filter was a flow rate of 930 L1 h−1, sand content of 2.0 g1 L−1, and 0.150 mm aperture of the filter screen. In addition, the head loss under this condition was 0.281 m, and the filtration efficiency was 84.01%. These results could serve as a reference for the further optimization and application of the pontoon mesh rotary filter, while also enriching the hydraulic performance and filtration performance of the pre-pump filter.https://doi.org/10.1038/s41598-025-87708-yPre-pump filterHead lossFiltration efficiencyDimensional analysisOptimal working conditions
spellingShingle Zhen Jin
Lingwei Chen
Qiao Li
Mahemujiang Aihemaiti
Youwei Jiang
Hongfei Tao
Establishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysis
Scientific Reports
Pre-pump filter
Head loss
Filtration efficiency
Dimensional analysis
Optimal working conditions
title Establishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysis
title_full Establishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysis
title_fullStr Establishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysis
title_full_unstemmed Establishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysis
title_short Establishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysis
title_sort establishment of predictive models for head loss and filtration efficiency of pontoon mesh rotary filter based on dimension analysis
topic Pre-pump filter
Head loss
Filtration efficiency
Dimensional analysis
Optimal working conditions
url https://doi.org/10.1038/s41598-025-87708-y
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