Optimization of Ultra Lightweight Mirror and Opto-Mechanical–Thermal Coupling Analysis Based on Solar Thermal Radiation

To improve maneuverability, the focus of photoelectric theodolites is on reducing the weight of the primary mirror and enhancing its optical performance. This study uses MOAT and Sobol methods to identify key parameters that affect design. Using the high-sensitivity part as the optimization domain,...

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Main Authors: Quanliang Dong, Jinhe Yang, Tong Zhang, Xiaoming Wang
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Sensors
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Online Access:https://www.mdpi.com/1424-8220/25/2/483
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author Quanliang Dong
Jinhe Yang
Tong Zhang
Xiaoming Wang
author_facet Quanliang Dong
Jinhe Yang
Tong Zhang
Xiaoming Wang
author_sort Quanliang Dong
collection DOAJ
description To improve maneuverability, the focus of photoelectric theodolites is on reducing the weight of the primary mirror and enhancing its optical performance. This study uses MOAT and Sobol methods to identify key parameters that affect design. Using the high-sensitivity part as the optimization domain, six optimization results were obtained based on the multi-objective SIMP topology optimization method and synthesized into a compromise optimization structure. The performance of the mirror before and after optimization was compared on the opto-mechanical–thermal level. Modal analysis shows the optimized structure has a first natural frequency of 716.84 Hz, indicating excellent stiffness and avoiding low-frequency resonance, with a 30.37% weight reduction. Optical performance is also improved, with a 6 μm reduction in the spot diagram radius and an 8.95 nm decrease in RMS. Simulations under real-world conditions show that the lightweight mirror performs better in resisting gravity deformation and maintaining imaging quality. At maximum thermal deformation, the spot diagram radius of the optimized mirror is 1521.819 μm, with only a 0.145% difference in imaging quality compared to the original. In conclusion, the optimized structure shows comprehensive advantages. Constructing the optical system components and the real physical environment of the site provides a valuable reference for the optimization and analysis of the mirror.
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institution Kabale University
issn 1424-8220
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publishDate 2025-01-01
publisher MDPI AG
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spelling doaj-art-192ef63a989c45368b91ba2dd49809402025-01-24T13:49:06ZengMDPI AGSensors1424-82202025-01-0125248310.3390/s25020483Optimization of Ultra Lightweight Mirror and Opto-Mechanical–Thermal Coupling Analysis Based on Solar Thermal RadiationQuanliang Dong0Jinhe Yang1Tong Zhang2Xiaoming Wang3Changchun Institute of Optics, Fine Mechanics and Physics (CIOMP), Chinese Academy of Sciences, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics (CIOMP), Chinese Academy of Sciences, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics (CIOMP), Chinese Academy of Sciences, Changchun 130033, ChinaChangchun Institute of Optics, Fine Mechanics and Physics (CIOMP), Chinese Academy of Sciences, Changchun 130033, ChinaTo improve maneuverability, the focus of photoelectric theodolites is on reducing the weight of the primary mirror and enhancing its optical performance. This study uses MOAT and Sobol methods to identify key parameters that affect design. Using the high-sensitivity part as the optimization domain, six optimization results were obtained based on the multi-objective SIMP topology optimization method and synthesized into a compromise optimization structure. The performance of the mirror before and after optimization was compared on the opto-mechanical–thermal level. Modal analysis shows the optimized structure has a first natural frequency of 716.84 Hz, indicating excellent stiffness and avoiding low-frequency resonance, with a 30.37% weight reduction. Optical performance is also improved, with a 6 μm reduction in the spot diagram radius and an 8.95 nm decrease in RMS. Simulations under real-world conditions show that the lightweight mirror performs better in resisting gravity deformation and maintaining imaging quality. At maximum thermal deformation, the spot diagram radius of the optimized mirror is 1521.819 μm, with only a 0.145% difference in imaging quality compared to the original. In conclusion, the optimized structure shows comprehensive advantages. Constructing the optical system components and the real physical environment of the site provides a valuable reference for the optimization and analysis of the mirror.https://www.mdpi.com/1424-8220/25/2/483mirrorstructure optimizationopto-mechanical–thermal couplingray tracing
spellingShingle Quanliang Dong
Jinhe Yang
Tong Zhang
Xiaoming Wang
Optimization of Ultra Lightweight Mirror and Opto-Mechanical–Thermal Coupling Analysis Based on Solar Thermal Radiation
Sensors
mirror
structure optimization
opto-mechanical–thermal coupling
ray tracing
title Optimization of Ultra Lightweight Mirror and Opto-Mechanical–Thermal Coupling Analysis Based on Solar Thermal Radiation
title_full Optimization of Ultra Lightweight Mirror and Opto-Mechanical–Thermal Coupling Analysis Based on Solar Thermal Radiation
title_fullStr Optimization of Ultra Lightweight Mirror and Opto-Mechanical–Thermal Coupling Analysis Based on Solar Thermal Radiation
title_full_unstemmed Optimization of Ultra Lightweight Mirror and Opto-Mechanical–Thermal Coupling Analysis Based on Solar Thermal Radiation
title_short Optimization of Ultra Lightweight Mirror and Opto-Mechanical–Thermal Coupling Analysis Based on Solar Thermal Radiation
title_sort optimization of ultra lightweight mirror and opto mechanical thermal coupling analysis based on solar thermal radiation
topic mirror
structure optimization
opto-mechanical–thermal coupling
ray tracing
url https://www.mdpi.com/1424-8220/25/2/483
work_keys_str_mv AT quanliangdong optimizationofultralightweightmirrorandoptomechanicalthermalcouplinganalysisbasedonsolarthermalradiation
AT jinheyang optimizationofultralightweightmirrorandoptomechanicalthermalcouplinganalysisbasedonsolarthermalradiation
AT tongzhang optimizationofultralightweightmirrorandoptomechanicalthermalcouplinganalysisbasedonsolarthermalradiation
AT xiaomingwang optimizationofultralightweightmirrorandoptomechanicalthermalcouplinganalysisbasedonsolarthermalradiation