Study on the mechanism of aluminum melt corrosion of Fe-SG series metals

This paper investigates the corrosion behavior of Fe-SG series metals with different graphite nodule counts to molten Al by using the ultrasonic vibration hot-dip aluminum experimental method. Fe-SG series metals to aluminum melt exhibited a much better corrosion resistance compared to H13 tool stee...

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Main Authors: Dongjie Liu, Jiaheng Lei, Ziyang Yan, Qingdong Zhang, Yuzhou Du, Chao Yang, Bailing Jiang
Format: Article
Language:English
Published: Elsevier 2024-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424025614
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author Dongjie Liu
Jiaheng Lei
Ziyang Yan
Qingdong Zhang
Yuzhou Du
Chao Yang
Bailing Jiang
author_facet Dongjie Liu
Jiaheng Lei
Ziyang Yan
Qingdong Zhang
Yuzhou Du
Chao Yang
Bailing Jiang
author_sort Dongjie Liu
collection DOAJ
description This paper investigates the corrosion behavior of Fe-SG series metals with different graphite nodule counts to molten Al by using the ultrasonic vibration hot-dip aluminum experimental method. Fe-SG series metals to aluminum melt exhibited a much better corrosion resistance compared to H13 tool steel. As the graphite nodule count increases, the hot melting loss rate of Fe-SG series metals gradually decreases, indicating an improvement in corrosion resistance to aluminum melt. Scanning and EDS analysis of the samples after hot-dip aluminum testing revealed that the thickness of the product layer increased progressively with the extension of hot-dip aluminum time. Through the analysis of the structure and composition of the product layer, it was found that the corrosion products in H13 steel were composed of Fe2Al5 and FeAl3. In addition to the two phases, the product layer of the Fe-SG series metals also contained granularly distributed Fe–Al–Si intermetallic compounds within the Fe2Al5 phase. This resulted in a better corrosion resistance to aluminum melt.
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issn 2238-7854
language English
publishDate 2024-11-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-1866ed2af29c44caba7f17aa8783a5cd2025-08-20T02:39:05ZengElsevierJournal of Materials Research and Technology2238-78542024-11-01336350636210.1016/j.jmrt.2024.11.033Study on the mechanism of aluminum melt corrosion of Fe-SG series metalsDongjie Liu0Jiaheng Lei1Ziyang Yan2Qingdong Zhang3Yuzhou Du4Chao Yang5Bailing Jiang6Corresponding author.; School of Materials Science and Engineering, Xi'an University of Technology, Xi'an, 710048, PR ChinaSchool of Materials Science and Engineering, Xi'an University of Technology, Xi'an, 710048, PR ChinaSchool of Materials Science and Engineering, Xi'an University of Technology, Xi'an, 710048, PR ChinaSchool of Materials Science and Engineering, Xi'an University of Technology, Xi'an, 710048, PR ChinaSchool of Materials Science and Engineering, Xi'an University of Technology, Xi'an, 710048, PR ChinaSchool of Materials Science and Engineering, Xi'an University of Technology, Xi'an, 710048, PR ChinaCorresponding author.; School of Materials Science and Engineering, Xi'an University of Technology, Xi'an, 710048, PR ChinaThis paper investigates the corrosion behavior of Fe-SG series metals with different graphite nodule counts to molten Al by using the ultrasonic vibration hot-dip aluminum experimental method. Fe-SG series metals to aluminum melt exhibited a much better corrosion resistance compared to H13 tool steel. As the graphite nodule count increases, the hot melting loss rate of Fe-SG series metals gradually decreases, indicating an improvement in corrosion resistance to aluminum melt. Scanning and EDS analysis of the samples after hot-dip aluminum testing revealed that the thickness of the product layer increased progressively with the extension of hot-dip aluminum time. Through the analysis of the structure and composition of the product layer, it was found that the corrosion products in H13 steel were composed of Fe2Al5 and FeAl3. In addition to the two phases, the product layer of the Fe-SG series metals also contained granularly distributed Fe–Al–Si intermetallic compounds within the Fe2Al5 phase. This resulted in a better corrosion resistance to aluminum melt.http://www.sciencedirect.com/science/article/pii/S2238785424025614Fe-SG series metalsGraphite nodule countHot melting loss performanceFe–Al intermetallic compound
spellingShingle Dongjie Liu
Jiaheng Lei
Ziyang Yan
Qingdong Zhang
Yuzhou Du
Chao Yang
Bailing Jiang
Study on the mechanism of aluminum melt corrosion of Fe-SG series metals
Journal of Materials Research and Technology
Fe-SG series metals
Graphite nodule count
Hot melting loss performance
Fe–Al intermetallic compound
title Study on the mechanism of aluminum melt corrosion of Fe-SG series metals
title_full Study on the mechanism of aluminum melt corrosion of Fe-SG series metals
title_fullStr Study on the mechanism of aluminum melt corrosion of Fe-SG series metals
title_full_unstemmed Study on the mechanism of aluminum melt corrosion of Fe-SG series metals
title_short Study on the mechanism of aluminum melt corrosion of Fe-SG series metals
title_sort study on the mechanism of aluminum melt corrosion of fe sg series metals
topic Fe-SG series metals
Graphite nodule count
Hot melting loss performance
Fe–Al intermetallic compound
url http://www.sciencedirect.com/science/article/pii/S2238785424025614
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AT ziyangyan studyonthemechanismofaluminummeltcorrosionoffesgseriesmetals
AT qingdongzhang studyonthemechanismofaluminummeltcorrosionoffesgseriesmetals
AT yuzhoudu studyonthemechanismofaluminummeltcorrosionoffesgseriesmetals
AT chaoyang studyonthemechanismofaluminummeltcorrosionoffesgseriesmetals
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