Performance characterization of VARI-processed plain-woven glass/jute hybrid epoxy composites for renewable energy infrastructures: Experimental–numerical synergy

This study investigates the mechanical behavior and structural viability of hybrid woven glass–jute fiber-reinforced epoxy composites fabricated using the vacuum-assisted resin infusion (VARI) technique for potential use in renewable energy infrastructure. The objective is to evaluate the synergisti...

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Main Authors: Macaulay M. Owen, Leong Sing Wong, Norashidah Binti Md Din, Emmanuel O. Achukwu, Ahmad, Zafir Romli, Solehuddin Shuib
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425017685
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author Macaulay M. Owen
Leong Sing Wong
Norashidah Binti Md Din
Emmanuel O. Achukwu
Ahmad, Zafir Romli
Solehuddin Shuib
author_facet Macaulay M. Owen
Leong Sing Wong
Norashidah Binti Md Din
Emmanuel O. Achukwu
Ahmad, Zafir Romli
Solehuddin Shuib
author_sort Macaulay M. Owen
collection DOAJ
description This study investigates the mechanical behavior and structural viability of hybrid woven glass–jute fiber-reinforced epoxy composites fabricated using the vacuum-assisted resin infusion (VARI) technique for potential use in renewable energy infrastructure. The objective is to evaluate the synergistic performance enhancement achievable through hybridization of synthetic and natural fibers in a layered architecture. Experimental characterization of laminates with varying ply counts (2, 6, 8, and 12) were conducted to assess the composites' mechanical, thermal, and microstructural properties. Finite element analysis (FEA) using ANSYS was performed to simulate tensile and bending behaviors, employing a gradual mesh refinement strategy to ensure numerical accuracy. Results showed that the 8-ply laminate achieved optimal mechanical performance, with tensile and flexural strength improvements of 18.5 % and 53.89 %, respectively, compared to the 2-ply configuration. The 12-ply composite exhibited superior impact resistance, absorbing up to 2.70 J of energy, representing a 67.8 % increase over lower-ply variants. The 6-ply system yielded the highest hardness, attributed to enhanced compaction and surface stiffness. Thermogravimetric analysis (TGA) revealed an onset degradation temperature of 315 °C and maximum thermal stability at 455 °C, supporting the material's suitability for elevated-temperature applications. FEA simulations closely matched experimental results, confirming precise alignment between simulated and observed tensile and flexural stresses. The study highlights the potential of stacked plain-woven glass/jute hybrid composites as sustainable material development, combining lightweight, high-strength, and thermally resilient hybrid composites for renewable energy infrastructure such as wind turbine blades, solar panel module supports, and other structural components.
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spelling doaj-art-175b78fa85db474eb955176c81e280602025-08-20T03:27:43ZengElsevierJournal of Materials Research and Technology2238-78542025-07-01374232424710.1016/j.jmrt.2025.07.110Performance characterization of VARI-processed plain-woven glass/jute hybrid epoxy composites for renewable energy infrastructures: Experimental–numerical synergyMacaulay M. Owen0Leong Sing Wong1Norashidah Binti Md Din2Emmanuel O. Achukwu3Ahmad, Zafir Romli4Solehuddin Shuib5Institute of Energy Infrastructure IEI, Universiti Tenaga Nasional, UNITEN, Jalan IKRAM-UNITEN, Kajang, 43000, Selangor, Malaysia; Department of Polymer and Textile Technology, Yaba College of Technology, 101212, Lagos, Nigeria; Corresponding author. Institute of Energy Infrastructure IEI, Universiti Tenaga Nasional, UNITEN, Jalan IKRAM-UNITEN, Kajang, 43000, Selangor, Malaysia.Institute of Energy Infrastructure IEI, Universiti Tenaga Nasional, UNITEN, Jalan IKRAM-UNITEN, Kajang, 43000, Selangor, Malaysia; Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, UNITEN, Jalan IKRAM-UNITEN, Kajang, 43000, Selangor, MalaysiaInstitute of Energy Infrastructure IEI, Universiti Tenaga Nasional, UNITEN, Jalan IKRAM-UNITEN, Kajang, 43000, Selangor, MalaysiaSchool of Computing, Engineering, and Technology, Robert Gordon University, Garthee Road, Aberdeen, AB10 7GJ, United Kingdom; Department of Polymer and Textile Engineering, Faculty of Engineering, Ahmadu Bello University, Zaria, NigeriaCentre of Chemical Synthesis and Polymer Composites Research & Technology, Institute of Science IOS, Universiti Teknologi MARA UiTM, Shah Alam, 40450, Selangor, Malaysia; Faculty of Applied Science, Universiti Teknologi MARA, UiTM, Shah Alam, 40450, Selangor, MalaysiaFaculty of Mechanical Engineering, Universiti Teknologi MARA UiTM, Shah Alam, 40450, Selangor, MalaysiaThis study investigates the mechanical behavior and structural viability of hybrid woven glass–jute fiber-reinforced epoxy composites fabricated using the vacuum-assisted resin infusion (VARI) technique for potential use in renewable energy infrastructure. The objective is to evaluate the synergistic performance enhancement achievable through hybridization of synthetic and natural fibers in a layered architecture. Experimental characterization of laminates with varying ply counts (2, 6, 8, and 12) were conducted to assess the composites' mechanical, thermal, and microstructural properties. Finite element analysis (FEA) using ANSYS was performed to simulate tensile and bending behaviors, employing a gradual mesh refinement strategy to ensure numerical accuracy. Results showed that the 8-ply laminate achieved optimal mechanical performance, with tensile and flexural strength improvements of 18.5 % and 53.89 %, respectively, compared to the 2-ply configuration. The 12-ply composite exhibited superior impact resistance, absorbing up to 2.70 J of energy, representing a 67.8 % increase over lower-ply variants. The 6-ply system yielded the highest hardness, attributed to enhanced compaction and surface stiffness. Thermogravimetric analysis (TGA) revealed an onset degradation temperature of 315 °C and maximum thermal stability at 455 °C, supporting the material's suitability for elevated-temperature applications. FEA simulations closely matched experimental results, confirming precise alignment between simulated and observed tensile and flexural stresses. The study highlights the potential of stacked plain-woven glass/jute hybrid composites as sustainable material development, combining lightweight, high-strength, and thermally resilient hybrid composites for renewable energy infrastructure such as wind turbine blades, solar panel module supports, and other structural components.http://www.sciencedirect.com/science/article/pii/S2238785425017685Woven structuresCompositesMechanical propertiesFinite element analysis (FEA)Thermal stability
spellingShingle Macaulay M. Owen
Leong Sing Wong
Norashidah Binti Md Din
Emmanuel O. Achukwu
Ahmad, Zafir Romli
Solehuddin Shuib
Performance characterization of VARI-processed plain-woven glass/jute hybrid epoxy composites for renewable energy infrastructures: Experimental–numerical synergy
Journal of Materials Research and Technology
Woven structures
Composites
Mechanical properties
Finite element analysis (FEA)
Thermal stability
title Performance characterization of VARI-processed plain-woven glass/jute hybrid epoxy composites for renewable energy infrastructures: Experimental–numerical synergy
title_full Performance characterization of VARI-processed plain-woven glass/jute hybrid epoxy composites for renewable energy infrastructures: Experimental–numerical synergy
title_fullStr Performance characterization of VARI-processed plain-woven glass/jute hybrid epoxy composites for renewable energy infrastructures: Experimental–numerical synergy
title_full_unstemmed Performance characterization of VARI-processed plain-woven glass/jute hybrid epoxy composites for renewable energy infrastructures: Experimental–numerical synergy
title_short Performance characterization of VARI-processed plain-woven glass/jute hybrid epoxy composites for renewable energy infrastructures: Experimental–numerical synergy
title_sort performance characterization of vari processed plain woven glass jute hybrid epoxy composites for renewable energy infrastructures experimental numerical synergy
topic Woven structures
Composites
Mechanical properties
Finite element analysis (FEA)
Thermal stability
url http://www.sciencedirect.com/science/article/pii/S2238785425017685
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