Fabrication and assessment of performance of clay based ceramic membranes impregnated with CNTs in dye removal

Abstract In this research, flat disk clay-based ceramic membranes were fabricated and optimized for use in the treatment of wastewater contaminated with dye. The properties of the fabricated membranes were assessed to optimize the fabrication conditions, namely, the firing temperature (1150 °C, 1200...

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Main Authors: Kareem H. Hamad, Heba Abdallah, Sohair T. Aly, R. Abobeah, Sh. K. Amin
Format: Article
Language:English
Published: Nature Portfolio 2024-11-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-024-77015-3
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author Kareem H. Hamad
Heba Abdallah
Sohair T. Aly
R. Abobeah
Sh. K. Amin
author_facet Kareem H. Hamad
Heba Abdallah
Sohair T. Aly
R. Abobeah
Sh. K. Amin
author_sort Kareem H. Hamad
collection DOAJ
description Abstract In this research, flat disk clay-based ceramic membranes were fabricated and optimized for use in the treatment of wastewater contaminated with dye. The properties of the fabricated membranes were assessed to optimize the fabrication conditions, namely, the firing temperature (1150 °C, 1200 °C, and 1250 °C), soaking time (30 min and 60 min) and zeolite percentage (0%, 10%, and 20%). On the other hand, the rejection of methylene blue dye (MB) and acid fuchsin dye (AF) was studied. The surface of the optimal membrane support was modified using functionalized COOH-carbon nanotubes to increase the dye removal percentage. The fabricated membranes were characterized using FTIR, XRD, and XRF. The optimum membrane support was fabricated at 1150 °C, after 30 min of soaking and with 0% zeolite. The most suitable membrane support was found to be AF, as its rejection percentages reached 42% and 95% without and after surface modification, respectively. The surface of the membrane was examined via SEM, which revealed normally distributed pores. The average pore size of the final membrane was found to be 0.076 micrometers using a mercury porosimeter; thus, the produced membranes can be used in ultrafiltration applications. Finally, the fouling properties showed that the total fouling reached 72.8%, of which only 2.1% was irreversible.
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spelling doaj-art-16e4db3bbbc3463fbe55da4b035176f32025-08-20T02:13:24ZengNature PortfolioScientific Reports2045-23222024-11-0114111910.1038/s41598-024-77015-3Fabrication and assessment of performance of clay based ceramic membranes impregnated with CNTs in dye removalKareem H. Hamad0Heba Abdallah1Sohair T. Aly2R. Abobeah3Sh. K. Amin4Egyptian Academy for Engineering and Advanced Technology (EA&EAT) Affiliated to Ministry of Military ProductionChemical Engineering and Pilot Plant Department, Engineering and Renewable Energy Research Institute, National Research Centre (NRC)Egyptian Academy for Engineering and Advanced Technology (EA&EAT) Affiliated to Ministry of Military ProductionDepartment of Chemical Engineering, Faculty of Engineering, El-Minia UniversityChemical Engineering and Pilot Plant Department, Engineering and Renewable Energy Research Institute, National Research Centre (NRC)Abstract In this research, flat disk clay-based ceramic membranes were fabricated and optimized for use in the treatment of wastewater contaminated with dye. The properties of the fabricated membranes were assessed to optimize the fabrication conditions, namely, the firing temperature (1150 °C, 1200 °C, and 1250 °C), soaking time (30 min and 60 min) and zeolite percentage (0%, 10%, and 20%). On the other hand, the rejection of methylene blue dye (MB) and acid fuchsin dye (AF) was studied. The surface of the optimal membrane support was modified using functionalized COOH-carbon nanotubes to increase the dye removal percentage. The fabricated membranes were characterized using FTIR, XRD, and XRF. The optimum membrane support was fabricated at 1150 °C, after 30 min of soaking and with 0% zeolite. The most suitable membrane support was found to be AF, as its rejection percentages reached 42% and 95% without and after surface modification, respectively. The surface of the membrane was examined via SEM, which revealed normally distributed pores. The average pore size of the final membrane was found to be 0.076 micrometers using a mercury porosimeter; thus, the produced membranes can be used in ultrafiltration applications. Finally, the fouling properties showed that the total fouling reached 72.8%, of which only 2.1% was irreversible.https://doi.org/10.1038/s41598-024-77015-3Wastewater treatmentCeramic membranesSurface modificationCarbon nanotubes
spellingShingle Kareem H. Hamad
Heba Abdallah
Sohair T. Aly
R. Abobeah
Sh. K. Amin
Fabrication and assessment of performance of clay based ceramic membranes impregnated with CNTs in dye removal
Scientific Reports
Wastewater treatment
Ceramic membranes
Surface modification
Carbon nanotubes
title Fabrication and assessment of performance of clay based ceramic membranes impregnated with CNTs in dye removal
title_full Fabrication and assessment of performance of clay based ceramic membranes impregnated with CNTs in dye removal
title_fullStr Fabrication and assessment of performance of clay based ceramic membranes impregnated with CNTs in dye removal
title_full_unstemmed Fabrication and assessment of performance of clay based ceramic membranes impregnated with CNTs in dye removal
title_short Fabrication and assessment of performance of clay based ceramic membranes impregnated with CNTs in dye removal
title_sort fabrication and assessment of performance of clay based ceramic membranes impregnated with cnts in dye removal
topic Wastewater treatment
Ceramic membranes
Surface modification
Carbon nanotubes
url https://doi.org/10.1038/s41598-024-77015-3
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