Potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehyde

Abstract The non-oxidative dehydrogenation of methanol is considered a promising method for producing formaldehyde (FA), where the resulting anhydrous formaldehyde is perfect for the use in the subsequent generation of oxygenated synthetic fuels. In the current investigation, a series of Zr(MoO4)2 n...

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Main Authors: Abd El-Aziz Ahmed Said, Mohamed M. M. Abd El-Wahab, Aya Farouk Farghal, Mohamed Nady Goda
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-96328-5
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author Abd El-Aziz Ahmed Said
Mohamed M. M. Abd El-Wahab
Aya Farouk Farghal
Mohamed Nady Goda
author_facet Abd El-Aziz Ahmed Said
Mohamed M. M. Abd El-Wahab
Aya Farouk Farghal
Mohamed Nady Goda
author_sort Abd El-Aziz Ahmed Said
collection DOAJ
description Abstract The non-oxidative dehydrogenation of methanol is considered a promising method for producing formaldehyde (FA), where the resulting anhydrous formaldehyde is perfect for the use in the subsequent generation of oxygenated synthetic fuels. In the current investigation, a series of Zr(MoO4)2 nanoaggregates, as a novel solid acid catalyst, were hydrothermally fabricated at different temperatures in the presence of triethylamine (TEA) as a surfactant. The original and calcined catalysts were characterized by TGA, DSC, XRD, FT-IR, XPS, HR-TEM, acidity and nitrogen sorption. Analyses revealed that the addition of TEA to the preparation procedures significantly enhanced the textural, acidic, and the catalytic performance of these catalysts. Acidity measurements reflected that the surface of these catalysts possessed Brønsted type of acidic sites of weak and intermediate strength. Catalytic activity results demonstrated that, Zr(MoO4)2 catalyst with Zr: TEA molar ratio of 1:1 (Z1T1) annealed at 400°C exhibited the maximum methanol conversion of 99% and 95% selectivity to formaldehyde at reaction temperature of 325°C. The remarkable catalytic performance was well correlated to the variation in acidity of the catalyst. This catalyst offered a long-term stability towards the production of formaldehyde for a period of time of 160 h with the same activity and selectivity. Also, this catalyst could be re-used for five time giving almost the same performance. The reason for this extreme catalytic activity and selectivity towards formaldehyde synthesis is the presence of weak and moderate strengthened Brønsted acid sites. In light of this, this work has produced an active, stable, and selective catalyst for the conversion of methanol to formaldehyde that is competitive with the most effective conventional and recently discovered catalysts.
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spelling doaj-art-1685221e71c842eeba83573d9e2fd62c2025-08-20T02:55:21ZengNature PortfolioScientific Reports2045-23222025-05-0115111810.1038/s41598-025-96328-5Potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehydeAbd El-Aziz Ahmed Said0Mohamed M. M. Abd El-Wahab1Aya Farouk Farghal2Mohamed Nady Goda3Department of Chemistry, Faculty of Science, Assiut UniversityDepartment of Chemistry, Faculty of Science, Assiut UniversityDepartment of Chemistry, Faculty of Science, Assiut UniversityDepartment of Chemistry, Faculty of Science, Assiut UniversityAbstract The non-oxidative dehydrogenation of methanol is considered a promising method for producing formaldehyde (FA), where the resulting anhydrous formaldehyde is perfect for the use in the subsequent generation of oxygenated synthetic fuels. In the current investigation, a series of Zr(MoO4)2 nanoaggregates, as a novel solid acid catalyst, were hydrothermally fabricated at different temperatures in the presence of triethylamine (TEA) as a surfactant. The original and calcined catalysts were characterized by TGA, DSC, XRD, FT-IR, XPS, HR-TEM, acidity and nitrogen sorption. Analyses revealed that the addition of TEA to the preparation procedures significantly enhanced the textural, acidic, and the catalytic performance of these catalysts. Acidity measurements reflected that the surface of these catalysts possessed Brønsted type of acidic sites of weak and intermediate strength. Catalytic activity results demonstrated that, Zr(MoO4)2 catalyst with Zr: TEA molar ratio of 1:1 (Z1T1) annealed at 400°C exhibited the maximum methanol conversion of 99% and 95% selectivity to formaldehyde at reaction temperature of 325°C. The remarkable catalytic performance was well correlated to the variation in acidity of the catalyst. This catalyst offered a long-term stability towards the production of formaldehyde for a period of time of 160 h with the same activity and selectivity. Also, this catalyst could be re-used for five time giving almost the same performance. The reason for this extreme catalytic activity and selectivity towards formaldehyde synthesis is the presence of weak and moderate strengthened Brønsted acid sites. In light of this, this work has produced an active, stable, and selective catalyst for the conversion of methanol to formaldehyde that is competitive with the most effective conventional and recently discovered catalysts.https://doi.org/10.1038/s41598-025-96328-5Zirconium molybdateTEAFormaldehydeDehydrogenationCharacterizationAcidity.
spellingShingle Abd El-Aziz Ahmed Said
Mohamed M. M. Abd El-Wahab
Aya Farouk Farghal
Mohamed Nady Goda
Potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehyde
Scientific Reports
Zirconium molybdate
TEA
Formaldehyde
Dehydrogenation
Characterization
Acidity.
title Potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehyde
title_full Potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehyde
title_fullStr Potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehyde
title_full_unstemmed Potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehyde
title_short Potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehyde
title_sort potential application of zirconium molybdate as a novel catalyst for the selective dehydrogenation of methanol to anhydrous formaldehyde
topic Zirconium molybdate
TEA
Formaldehyde
Dehydrogenation
Characterization
Acidity.
url https://doi.org/10.1038/s41598-025-96328-5
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