Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field application

Abstract Biochar has high potential for long-term atmospheric carbon storage in terrestrial environments, contributing to meeting the UK and global greenhouse gas emission reduction targets. This study investigates the greenhouse gas emissions and techno-economics associated with biochar produced fr...

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Main Authors: Disni Gamaralalage, Sarah Rodgers, Andrew Gill, Will Meredith, Tom Bott, Helen West, Jessica Alce, Colin Snape, Jon McKechnie
Format: Article
Language:English
Published: Springer 2025-03-01
Series:Biochar
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Online Access:https://doi.org/10.1007/s42773-025-00456-0
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author Disni Gamaralalage
Sarah Rodgers
Andrew Gill
Will Meredith
Tom Bott
Helen West
Jessica Alce
Colin Snape
Jon McKechnie
author_facet Disni Gamaralalage
Sarah Rodgers
Andrew Gill
Will Meredith
Tom Bott
Helen West
Jessica Alce
Colin Snape
Jon McKechnie
author_sort Disni Gamaralalage
collection DOAJ
description Abstract Biochar has high potential for long-term atmospheric carbon storage in terrestrial environments, contributing to meeting the UK and global greenhouse gas emission reduction targets. This study investigates the greenhouse gas emissions and techno-economics associated with biochar produced from food waste anaerobic digestate using hydrothermal carbonisation followed by high-temperature post carbonisation. Owing to high moisture contents, digestates are challenging to valorise. However, these low-value feedstocks have steady availability with minimal competition for other applications. The study focuses on food waste digestate supply, biochar production, biochar agricultural field application, and transportation activities. Minimising digestate transport through co-locating biochar production facilities with anaerobic digestion displayed greenhouse gas mitigation costs of < £100 tCO2eq−1 (125 USD tCO2eq−1). The 88% stable carbon fraction of the biochar, which is resistant to degradation in soil, is primarily responsible for the effective removal of atmospheric greenhouse gases. This results in net emissions reductions of 1.15–1.20 tCO2eq per tonne of biochar, predominantly due to the long-term storage of durable carbon (1.7 tCO2eq per tonne of biochar). Using 50% of the UK’s projected available food waste digestate by 2030 offers a sequester potential of 93 ktCO2eq p.a., requiring 28 biochar facilities at 20 kt p.a. capacity. Sensitivity analysis emphasises the influence of the gate fee charged to process digestate, highlighting its importance for economic success of the biochar production. Further studies are needed to investigate the potential technology enhancements to reduce fossil-fuel use and provide greater certainty of the co-benefits of biochar application in agricultural soil. Graphical Abstract
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spelling doaj-art-164596b7a6fe4072b3deed451ffe5ff12025-08-20T02:56:12ZengSpringerBiochar2524-78672025-03-017111810.1007/s42773-025-00456-0Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field applicationDisni Gamaralalage0Sarah Rodgers1Andrew Gill2Will Meredith3Tom Bott4Helen West5Jessica Alce6Colin Snape7Jon McKechnie8Sustainable Process Technologies Research Group, Faculty of Engineering, The University of NottinghamSustainable Process Technologies Research Group, Faculty of Engineering, The University of NottinghamR&D Manager, Invica Industries Ltd, The University of Nottingham, Energy Technologies BuildingFaculty of Engineering, The University of Nottingham, Energy Technologies BuildingSchool of Biosciences, Sutton Bonington Campus, The University of NottinghamSchool of Biosciences, Sutton Bonington Campus, The University of NottinghamStrategy & Development, Severn Trent Green PowerFaculty of Engineering, The University of Nottingham, Energy Technologies BuildingSustainable Process Technologies Research Group, Faculty of Engineering, The University of NottinghamAbstract Biochar has high potential for long-term atmospheric carbon storage in terrestrial environments, contributing to meeting the UK and global greenhouse gas emission reduction targets. This study investigates the greenhouse gas emissions and techno-economics associated with biochar produced from food waste anaerobic digestate using hydrothermal carbonisation followed by high-temperature post carbonisation. Owing to high moisture contents, digestates are challenging to valorise. However, these low-value feedstocks have steady availability with minimal competition for other applications. The study focuses on food waste digestate supply, biochar production, biochar agricultural field application, and transportation activities. Minimising digestate transport through co-locating biochar production facilities with anaerobic digestion displayed greenhouse gas mitigation costs of < £100 tCO2eq−1 (125 USD tCO2eq−1). The 88% stable carbon fraction of the biochar, which is resistant to degradation in soil, is primarily responsible for the effective removal of atmospheric greenhouse gases. This results in net emissions reductions of 1.15–1.20 tCO2eq per tonne of biochar, predominantly due to the long-term storage of durable carbon (1.7 tCO2eq per tonne of biochar). Using 50% of the UK’s projected available food waste digestate by 2030 offers a sequester potential of 93 ktCO2eq p.a., requiring 28 biochar facilities at 20 kt p.a. capacity. Sensitivity analysis emphasises the influence of the gate fee charged to process digestate, highlighting its importance for economic success of the biochar production. Further studies are needed to investigate the potential technology enhancements to reduce fossil-fuel use and provide greater certainty of the co-benefits of biochar application in agricultural soil. Graphical Abstracthttps://doi.org/10.1007/s42773-025-00456-0BiocharAnaerobic digestateFood wasteLife cycle assessmentTechno-economic assessmentGreenhouse gas removal
spellingShingle Disni Gamaralalage
Sarah Rodgers
Andrew Gill
Will Meredith
Tom Bott
Helen West
Jessica Alce
Colin Snape
Jon McKechnie
Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field application
Biochar
Biochar
Anaerobic digestate
Food waste
Life cycle assessment
Techno-economic assessment
Greenhouse gas removal
title Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field application
title_full Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field application
title_fullStr Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field application
title_full_unstemmed Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field application
title_short Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field application
title_sort biowaste to biochar a techno economic and life cycle assessment of biochar production from food waste digestate and its agricultural field application
topic Biochar
Anaerobic digestate
Food waste
Life cycle assessment
Techno-economic assessment
Greenhouse gas removal
url https://doi.org/10.1007/s42773-025-00456-0
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