Computational self-corrected quantitative 3D topographic imaging

Abstract Three-dimensional microscopy has become an essential tool for inspecting samples across a broad range of fields, from scientific research to industrial applications. In many cases, precise geometric measurements on 3D shapes and structures at the micro scale are vital. For this, established...

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Main Authors: Lena Zhukova, Roger Artigas, Guillem Carles
Format: Article
Language:English
Published: Nature Portfolio 2025-07-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-08284-9
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author Lena Zhukova
Roger Artigas
Guillem Carles
author_facet Lena Zhukova
Roger Artigas
Guillem Carles
author_sort Lena Zhukova
collection DOAJ
description Abstract Three-dimensional microscopy has become an essential tool for inspecting samples across a broad range of fields, from scientific research to industrial applications. In many cases, precise geometric measurements on 3D shapes and structures at the micro scale are vital. For this, established techniques typically rely on axial scanning to sample the measured volume. However, an imperfect motion of the scanner inevitably introduces errors in the output measurements. We present a method to estimate and suppress the scanner positioning errors through computational analysis of the acquired data, leading to improved measurement precision. While methods for correction of such errors are available and well known for interferometric systems thanks to fringe analysis, this has remained an unsolved challenge for non-interferometric technologies such as confocal microscopy. We experimentally demonstrate the method and report a ten-fold improvement in the axial precision of confocal microscopy systems equipped with motorised scanners. The results are comparable to or even surpass those achieved with high-quality piezoelectric scanners, while preserving the large measurement ranges offered by motorised linear stages. Furthermore, this method offers a cost-effective alternative to high-quality scanners by leveraging low-cost computation in place of expensive hardware, and it can be seamlessly integrated into existing systems with minimal modification.
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issn 2045-2322
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publishDate 2025-07-01
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spelling doaj-art-16403795af4f4843953a97f27a8a4f6c2025-08-20T04:02:56ZengNature PortfolioScientific Reports2045-23222025-07-0115111310.1038/s41598-025-08284-9Computational self-corrected quantitative 3D topographic imagingLena Zhukova0Roger Artigas1Guillem Carles2Sensofar-Tech S.L.Sensofar-Tech S.L.Sensofar-Tech S.L.Abstract Three-dimensional microscopy has become an essential tool for inspecting samples across a broad range of fields, from scientific research to industrial applications. In many cases, precise geometric measurements on 3D shapes and structures at the micro scale are vital. For this, established techniques typically rely on axial scanning to sample the measured volume. However, an imperfect motion of the scanner inevitably introduces errors in the output measurements. We present a method to estimate and suppress the scanner positioning errors through computational analysis of the acquired data, leading to improved measurement precision. While methods for correction of such errors are available and well known for interferometric systems thanks to fringe analysis, this has remained an unsolved challenge for non-interferometric technologies such as confocal microscopy. We experimentally demonstrate the method and report a ten-fold improvement in the axial precision of confocal microscopy systems equipped with motorised scanners. The results are comparable to or even surpass those achieved with high-quality piezoelectric scanners, while preserving the large measurement ranges offered by motorised linear stages. Furthermore, this method offers a cost-effective alternative to high-quality scanners by leveraging low-cost computation in place of expensive hardware, and it can be seamlessly integrated into existing systems with minimal modification.https://doi.org/10.1038/s41598-025-08284-93D microscopySurface metrologyOptical profilometry
spellingShingle Lena Zhukova
Roger Artigas
Guillem Carles
Computational self-corrected quantitative 3D topographic imaging
Scientific Reports
3D microscopy
Surface metrology
Optical profilometry
title Computational self-corrected quantitative 3D topographic imaging
title_full Computational self-corrected quantitative 3D topographic imaging
title_fullStr Computational self-corrected quantitative 3D topographic imaging
title_full_unstemmed Computational self-corrected quantitative 3D topographic imaging
title_short Computational self-corrected quantitative 3D topographic imaging
title_sort computational self corrected quantitative 3d topographic imaging
topic 3D microscopy
Surface metrology
Optical profilometry
url https://doi.org/10.1038/s41598-025-08284-9
work_keys_str_mv AT lenazhukova computationalselfcorrectedquantitative3dtopographicimaging
AT rogerartigas computationalselfcorrectedquantitative3dtopographicimaging
AT guillemcarles computationalselfcorrectedquantitative3dtopographicimaging