Fatigue Life Analysis of Electric Vehicle Reducer Gears Based on Actual Load Spectrum

Aiming at the problem that the loading signal is simple and is difficult to reflect the real load in actual driving, a fatigue life analysis method of electric vehicle reducer gear based on the actual driving load spectrum is proposed. An actual driving load spectrum collection scheme of the reducer...

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Main Authors: Zou Xihong, Zhi Chuanyin, Xiong Feng, Xi Shuaijie, Chen Yuanli, Xiang Gang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-11-01
Series:Jixie chuandong
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Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.11.024
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author Zou Xihong
Zhi Chuanyin
Xiong Feng
Xi Shuaijie
Chen Yuanli
Xiang Gang
author_facet Zou Xihong
Zhi Chuanyin
Xiong Feng
Xi Shuaijie
Chen Yuanli
Xiang Gang
author_sort Zou Xihong
collection DOAJ
description Aiming at the problem that the loading signal is simple and is difficult to reflect the real load in actual driving, a fatigue life analysis method of electric vehicle reducer gear based on the actual driving load spectrum is proposed. An actual driving load spectrum collection scheme of the reducer test site is formulated, and a test system is established to collect the actual driving load spectrum of the electric vehicle reducer; on this basis, a dynamic model of the rigid flexible coupling system of the electric vehicle reducer is established, and the kinematics and dynamics are verified; with the collected actual driving load spectrum as input, the dynamic simulation analysis of the reducer system is carried out, and the gear meshing force is extracted. Combined with the finite element analysis model, the damage and life of the reducer gear are analyzed. The results show that the fatigue life analysis of electric vehicle reducer gears based on the actual load spectrum is more in line with the actual situation.
format Article
id doaj-art-161fa38e21384194871ee64d3480ae88
institution Kabale University
issn 1004-2539
language zho
publishDate 2022-11-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-161fa38e21384194871ee64d3480ae882025-01-10T14:56:31ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-11-014615416032292499Fatigue Life Analysis of Electric Vehicle Reducer Gears Based on Actual Load SpectrumZou XihongZhi ChuanyinXiong FengXi ShuaijieChen YuanliXiang GangAiming at the problem that the loading signal is simple and is difficult to reflect the real load in actual driving, a fatigue life analysis method of electric vehicle reducer gear based on the actual driving load spectrum is proposed. An actual driving load spectrum collection scheme of the reducer test site is formulated, and a test system is established to collect the actual driving load spectrum of the electric vehicle reducer; on this basis, a dynamic model of the rigid flexible coupling system of the electric vehicle reducer is established, and the kinematics and dynamics are verified; with the collected actual driving load spectrum as input, the dynamic simulation analysis of the reducer system is carried out, and the gear meshing force is extracted. Combined with the finite element analysis model, the damage and life of the reducer gear are analyzed. The results show that the fatigue life analysis of electric vehicle reducer gears based on the actual load spectrum is more in line with the actual situation.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.11.024Reducer gearLoad spectrumFatigue lifeSimulation analysis
spellingShingle Zou Xihong
Zhi Chuanyin
Xiong Feng
Xi Shuaijie
Chen Yuanli
Xiang Gang
Fatigue Life Analysis of Electric Vehicle Reducer Gears Based on Actual Load Spectrum
Jixie chuandong
Reducer gear
Load spectrum
Fatigue life
Simulation analysis
title Fatigue Life Analysis of Electric Vehicle Reducer Gears Based on Actual Load Spectrum
title_full Fatigue Life Analysis of Electric Vehicle Reducer Gears Based on Actual Load Spectrum
title_fullStr Fatigue Life Analysis of Electric Vehicle Reducer Gears Based on Actual Load Spectrum
title_full_unstemmed Fatigue Life Analysis of Electric Vehicle Reducer Gears Based on Actual Load Spectrum
title_short Fatigue Life Analysis of Electric Vehicle Reducer Gears Based on Actual Load Spectrum
title_sort fatigue life analysis of electric vehicle reducer gears based on actual load spectrum
topic Reducer gear
Load spectrum
Fatigue life
Simulation analysis
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.11.024
work_keys_str_mv AT zouxihong fatiguelifeanalysisofelectricvehiclereducergearsbasedonactualloadspectrum
AT zhichuanyin fatiguelifeanalysisofelectricvehiclereducergearsbasedonactualloadspectrum
AT xiongfeng fatiguelifeanalysisofelectricvehiclereducergearsbasedonactualloadspectrum
AT xishuaijie fatiguelifeanalysisofelectricvehiclereducergearsbasedonactualloadspectrum
AT chenyuanli fatiguelifeanalysisofelectricvehiclereducergearsbasedonactualloadspectrum
AT xianggang fatiguelifeanalysisofelectricvehiclereducergearsbasedonactualloadspectrum