The uncertainty inherent to DEM simulations of interlocking particles

Abstract In industrial applications, the handling of heterogeneous mixtures of phases and materials poses challenges for direct measurements and experiments, necessitating complementary modeling approaches. The Discrete Element Method (DEM) is commonly used for simulating the flow of granular system...

Full description

Saved in:
Bibliographic Details
Main Authors: Lukas Maier, Michael Mitterlindner, Hadie Benabchiasli, Gregor Fasching, Stefan Radl
Format: Article
Language:English
Published: Nature Portfolio 2025-03-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-90129-6
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850030078753243136
author Lukas Maier
Michael Mitterlindner
Hadie Benabchiasli
Gregor Fasching
Stefan Radl
author_facet Lukas Maier
Michael Mitterlindner
Hadie Benabchiasli
Gregor Fasching
Stefan Radl
author_sort Lukas Maier
collection DOAJ
description Abstract In industrial applications, the handling of heterogeneous mixtures of phases and materials poses challenges for direct measurements and experiments, necessitating complementary modeling approaches. The Discrete Element Method (DEM) is commonly used for simulating the flow of granular systems, typically with spherical particles. However, certain applications, such as recycled polymers and batteries, require alternative non-convex particle representations in DEM simulations. Tetrapods are a promising shape candidate for modeling the flow behavior of such materials, as well as the associated uncertainty. We investigate the impact of the tetrapods’ properties on the outcome and uncertainty inherent to DEM-based simulations. We demonstrate that tetrapods are effective for modeling interlocking materials, with their shape and size parameter significantly affecting interlocking behavior. Most interestingly, we can correlate the shape and size of tetrapods to the uncertainty inherent to our simulations. Specifically, we find that this uncertainty is positively correlated with both tetrapod size and the interlocking parameter ξ/D that quantifies their non-convexity. Lastly, we provide guidelines for selecting optimal tetrapod parameter sets for accurately modeling materials based on mean and variability measured in experiments.
format Article
id doaj-art-15701f82e2c348cbb399a247c80caf5d
institution DOAJ
issn 2045-2322
language English
publishDate 2025-03-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj-art-15701f82e2c348cbb399a247c80caf5d2025-08-20T02:59:19ZengNature PortfolioScientific Reports2045-23222025-03-0115111810.1038/s41598-025-90129-6The uncertainty inherent to DEM simulations of interlocking particlesLukas Maier0Michael Mitterlindner1Hadie Benabchiasli2Gregor Fasching3Stefan Radl4Institute of Process and Particle Engineering, Graz University of TechnologyInstitute of Process and Particle Engineering, Graz University of TechnologyInstitute of Process and Particle Engineering, Graz University of TechnologyInstitute of Process and Particle Engineering, Graz University of TechnologyInstitute of Process and Particle Engineering, Graz University of TechnologyAbstract In industrial applications, the handling of heterogeneous mixtures of phases and materials poses challenges for direct measurements and experiments, necessitating complementary modeling approaches. The Discrete Element Method (DEM) is commonly used for simulating the flow of granular systems, typically with spherical particles. However, certain applications, such as recycled polymers and batteries, require alternative non-convex particle representations in DEM simulations. Tetrapods are a promising shape candidate for modeling the flow behavior of such materials, as well as the associated uncertainty. We investigate the impact of the tetrapods’ properties on the outcome and uncertainty inherent to DEM-based simulations. We demonstrate that tetrapods are effective for modeling interlocking materials, with their shape and size parameter significantly affecting interlocking behavior. Most interestingly, we can correlate the shape and size of tetrapods to the uncertainty inherent to our simulations. Specifically, we find that this uncertainty is positively correlated with both tetrapod size and the interlocking parameter ξ/D that quantifies their non-convexity. Lastly, we provide guidelines for selecting optimal tetrapod parameter sets for accurately modeling materials based on mean and variability measured in experiments.https://doi.org/10.1038/s41598-025-90129-6Discrete element methodSimulationNon-spherical particlesMachine learning
spellingShingle Lukas Maier
Michael Mitterlindner
Hadie Benabchiasli
Gregor Fasching
Stefan Radl
The uncertainty inherent to DEM simulations of interlocking particles
Scientific Reports
Discrete element method
Simulation
Non-spherical particles
Machine learning
title The uncertainty inherent to DEM simulations of interlocking particles
title_full The uncertainty inherent to DEM simulations of interlocking particles
title_fullStr The uncertainty inherent to DEM simulations of interlocking particles
title_full_unstemmed The uncertainty inherent to DEM simulations of interlocking particles
title_short The uncertainty inherent to DEM simulations of interlocking particles
title_sort uncertainty inherent to dem simulations of interlocking particles
topic Discrete element method
Simulation
Non-spherical particles
Machine learning
url https://doi.org/10.1038/s41598-025-90129-6
work_keys_str_mv AT lukasmaier theuncertaintyinherenttodemsimulationsofinterlockingparticles
AT michaelmitterlindner theuncertaintyinherenttodemsimulationsofinterlockingparticles
AT hadiebenabchiasli theuncertaintyinherenttodemsimulationsofinterlockingparticles
AT gregorfasching theuncertaintyinherenttodemsimulationsofinterlockingparticles
AT stefanradl theuncertaintyinherenttodemsimulationsofinterlockingparticles
AT lukasmaier uncertaintyinherenttodemsimulationsofinterlockingparticles
AT michaelmitterlindner uncertaintyinherenttodemsimulationsofinterlockingparticles
AT hadiebenabchiasli uncertaintyinherenttodemsimulationsofinterlockingparticles
AT gregorfasching uncertaintyinherenttodemsimulationsofinterlockingparticles
AT stefanradl uncertaintyinherenttodemsimulationsofinterlockingparticles